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Extrusion Line for HDPE Corrugated Pipes Used in Municipal Sewer Construction
Product Spotlights
A complete, automated production line for manufacturing high-strength HDPE corrugated pipes essential for municipal sewer systems. Features PLC control for precision, modular design for flexibility across pipe diameters, and energy-efficient operation. Backed by ISO-certified manufacturing and global export experience, it ensures reliable output and low lifetime cost for pipe producers.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
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Certification:
Other, ISO9001
Material Compatibility:
High-Density Polyethylene (HDPE) Resin
Pipe Diameter Range:
Customizable, typically 200mm - 1200mm
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
60 days
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Certification
Other, ISO9001
Material Compatibility
High-Density Polyethylene (HDPE) Resin
Pipe Diameter Range
Customizable, typically 200mm - 1200mm
Production Capacity
Up to 300 kg/h (depending on configuration)
Control System
PLC with touch-screen HMI
Drive System
AC frequency inverter drive
Cooling Method
Water tank or spray cooling system
Corrugation Type
Single wall or double wall (optional)
Application
Municipal sewer, drainage, culvert, telecom duct
As a leading manufacturer with over a decade of experience, Qingdao Yongke Machinery Co., Ltd. specializes in providing robust and efficient extrusion solutions for the global infrastructure sector. Our Extrusion Line for HDPE Corrugated Pipes is engineered to meet the stringent demands of municipal sewer construction, delivering pipes known for their durability, corrosion resistance, and long service life. With a factory spanning 10,000-30,000 square meters and a dedicated team of 51-100 professionals, we combine advanced technology with rigorous quality control to offer machinery that enhances your production efficiency and product quality.
This comprehensive line integrates several key components to transform raw HDPE resin into finished corrugated pipes ready for installation. The system is designed for reliability and ease of operation, ensuring consistent output for critical municipal projects.
Core Components & Technical Specifications:
- High-Efficiency Extruder: Features a precision-designed screw and barrel for optimal melting and mixing of HDPE. Equipped with AC frequency inverter drives for smooth speed control and energy savings.
- Pipe Corrugation Module: The heart of the line, utilizing a modular mold system to create the precise corrugated profile. It ensures uniform wall thickness and geometric accuracy, which are vital for pipe strength and hydraulic performance.
- Advanced Cooling System: Rapidly cools and solidifies the pipe profile using a water circulation system. This step is critical for stabilizing dimensions and enhancing the mechanical properties of the final product.
- Precision Haul-Off Unit: Provides constant, synchronized traction to pull the pipe through the line at a controlled speed, preventing deformation and ensuring consistent pipe length.
- Intelligent Control Center: A centralized PLC with a user-friendly touch-screen Human-Machine Interface (HMI) allows for monitoring and adjusting all process parameters—temperature, speed, pressure—ensuring repeatable quality and simplifying operation.
- Cutting & Stacking System: Automatically cuts the continuous pipe to the required length and stacks it neatly, ready for packaging and shipment, minimizing manual handling.
Key Advantages for Your Business:
- Enhanced Productivity: Automated processes and stable operation maximize output, helping you meet large-scale municipal contract deadlines.
- Superior Pipe Quality: Produces pipes with excellent ring stiffness, impact resistance, and chemical resistance, meeting or exceeding industry standards for sewer applications.
- Operational Flexibility: The line can be configured for different pipe diameters and corrugation types (single/double wall), allowing you to cater to diverse market needs.
- Reduced Operational Costs: Energy-efficient drives and durable components lower power consumption and maintenance downtime, improving your overall cost-effectiveness.
- Technical Support: Backed by our experienced engineering team, we provide comprehensive installation guidance, operator training, and after-sales service.
Typical Technical Parameters Table:
| Parameter | Specification |
|---|---|
| Suitable Raw Material | HDPE (PE80, PE100) |
| Typical Output Range | 150 - 300 kg/h |
| Main Motor Power | Customizable (e.g., 55kW - 132kW) |
| Heating Zones | 4 - 6 zones (Barrel & Die) |
| Control Mode | PLC + Touch Screen HMI |
| Cooling Length | Available upon request |
Trust in a partner with a proven global footprint. Qingdao Yongke Machinery exports to key markets across North and South America, Europe, Asia, Africa, and Oceania, with an annual export value of US$1-1.5 Million. Our operations are backed by ISO9001 for quality management, ISO14000 for environmental management, and OHSAS18001 for occupational health and safety, ensuring that every extrusion line is built to the highest standards of reliability and performance. For municipal engineers and pipe manufacturers seeking a dependable solution for sewer pipe production, our line offers the technological edge and manufacturing consistency required for success. Contact us today to discuss how we can configure a system to meet your specific project requirements and boost your production capabilities.
Frequently Asked Questions (FAQ):
-
Q: What is the lead time for a complete extrusion line?
A: The standard lead time is approximately 60-90 days after order confirmation, depending on the specific configuration and current production schedule. We provide a detailed timeline upon quotation. -
Q: Can this line produce both single-wall and double-wall corrugated pipes?
A: Yes, the line can be configured for either type. The key difference lies in the corrugation module and molds. Please specify your target product during inquiry so we can propose the correct setup. -
Q: Do you provide installation and commissioning services on-site?
A: Absolutely. We typically send 1-2 experienced engineers to the customer's factory for installation supervision, mechanical/electrical connection guidance, commissioning, and operator training to ensure a smooth start-up. -
Q: What kind of after-sales support and warranty do you offer?
A: We provide a standard 12-month warranty for core mechanical and electrical parts from shipment date. Our support includes remote technical assistance via phone/email and the supply of operation manuals, electrical diagrams, and a list of recommended spare parts. -
Q: How energy-efficient is this machinery?
A: The line incorporates energy-saving designs such as high-efficiency AC inverter drives for motors, optimized heating circuits with insulation, and intelligent control systems that reduce idle power consumption, contributing to lower operating costs. -
Q: Is the control system easy to operate for new technicians?
A: Yes. The PLC-based control system features a graphical touch-screen interface with pre-set recipes for different pipe sizes. It displays real-time parameters and fault alarms, making it intuitive for operators to learn and manage. -
Q: Can the line diameter range be modified after purchase?
A: Within certain limits, yes. The line is designed with modularity in mind. Changing to a different pipe diameter typically requires replacing specific components like the die head, corrugation molds, sizing sleeves, and vacuum calibration unit, which can be supplied as upgrades. -
Q: What are the main differences between your line and lower-priced alternatives?
A: Our lines are distinguished by robust construction using quality materials (e.g., alloy steel for critical parts), precision engineering for consistent pipe quality, advanced PLC control for process stability, and comprehensive factory certifications ensuring systematic quality control from design to assembly.
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1Yr
Business Type
Manufacturer
Year Established
2010
Factory Size
10,000-30,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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