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As a leading manufacturer with over a decade of expertise, Qingdao Yongke Machinery Co., Ltd. is proud to present our advanced High-Speed HDPE Spiral Pipe Machine with Continuous Extrusion Feed. Engineered for maximum productivity and reliability, this production line is designed to meet the growing global demand for high-quality, durable HDPE pipes used in critical infrastructure projects. Our commitment to innovation and stringent quality control, backed by ISO9001, ISO14000, and OHSAS18001 certifications, ensures that every machine we deliver empowers our clients to achieve superior output with operational efficiency. This machine represents the culmination of our experience, serving markets from North America and Europe to Southeast Asia and Africa, helping businesses scale their production capabilities.
This state-of-the-art spiral pipe production line integrates continuous extrusion with high-speed spiral winding technology, creating a seamless and robust manufacturing process. The core of the system is its ability to produce large-diameter HDPE pipes with consistent wall thickness and excellent structural integrity, which are essential for applications requiring long service life and resistance to corrosion and abrasion.
Key Features and Technical Advantages:
Continuous Extrusion Feed System: Ensures a constant and stable supply of molten HDPE material, eliminating production bottlenecks and significantly enhancing line speed and output consistency compared to batch-fed systems.
High-Speed Precision Winding: The advanced spiral winding head operates at optimized speeds, allowing for the production of pipes with diameters ranging from 200mm to over 3000mm, all while maintaining precise geometric tolerances.
Intelligent PLC Control: The entire production process is managed by a sophisticated Programmable Logic Controller (PLC) with a user-friendly touch-screen Human-Machine Interface (HMI). This allows for easy parameter setting, real-time monitoring, fault diagnosis, and data logging.
Integrated Cooling and Cutting: The line features a calibrated cooling system to ensure proper pipe crystallization and dimensional stability, followed by an automatic cutting unit that delivers clean, burr-free cuts to specified lengths.
Energy-Efficient Design: Optimized drive systems and heating zones contribute to lower power consumption per meter of pipe produced, reducing your operational costs and environmental footprint.
Technical Specifications Overview:
| Parameter | Specification / Capability |
| Applicable Material | HDPE (PE80, PE100) and other polyolefins |
| Pipe Diameter Range | 200 mm – 3000 mm (Customizable) |
| Pipe Wall Thickness | Adjustable, typically 4 mm – 30 mm+ |
| Production Speed | Varies with diameter & wall thickness; High-speed capable |
| Main Extruder | Single or Twin-screw, size customizable |
| Control System | PLC + Color Touch Screen HMI |
| Main Power | Customizable (e.g., 380V, 3Phase, 50/60Hz) |
| Automation Features | Auto winding, cooling, cutting, and stacking |
Benefits for Your Business: Investing in this machine translates to tangible competitive advantages. You gain the ability to produce large-diameter pipes on-demand, reducing lead times and inventory costs. The high output and consistent quality minimize material waste and rework. Furthermore, the machine's robustness and our comprehensive after-sales support ensure high uptime and a rapid return on investment, allowing you to confidently bid on and fulfill large-scale municipal and industrial contracts.
Trust in the proven track record of Qingdao Yongke Machinery. Operating from a modern facility spanning 10,000-30,000 square meters and supported by a dedicated team of 51-100 professionals, we have consistently delivered reliable machinery worldwide, with an annual export value of US$1-1.5 Million. Our machines are shipped globally from the Port of Qingdao, ensuring efficient logistics. When you choose our High-Speed HDPE Spiral Pipe Machine, you are not just buying equipment; you are partnering with an experienced manufacturer committed to your production success. Contact us today to discuss how this solution can be tailored to your specific project requirements and drive your business growth.
Frequently Asked Questions (FAQ):
Q: What is the primary advantage of a continuous extrusion feed in this machine?
A: The continuous extrusion feed provides a steady, uninterrupted flow of material, which is crucial for maintaining high production speeds and ensuring consistent pipe quality, especially for long-duration runs. It eliminates the downtime associated with reloading material in batch processes.Q: Can this machine process recycled HDPE material?
A: Yes, the machine is designed to handle both virgin and certain grades of recycled HDPE (post-industrial). The specific formulation and percentage of regrind can be discussed to ensure optimal machine configuration and final product quality.Q: What level of training and technical support is provided with the machine?
A: We provide comprehensive installation guidance, on-site commissioning (optional), and detailed operational training for your technicians. Additionally, we offer remote support and have a network of service partners for prompt assistance.Q: How is the pipe diameter changed during production?
A: The machine is equipped with adjustable winding heads and forming mandrels. Changing the pipe diameter involves switching specific tooling components, a process for which we provide clear procedures and tooling sets as per your ordered range.Q: What are the main power requirements for operating this line?
A: Power requirements vary based on the configured extruder size and auxiliary equipment. Standard configurations often require a 380V, 3-phase, 50Hz power supply, but we can customize the electrical system to match your local grid specifications.Q: What is the typical lead time for delivery and installation?
A: Lead time depends on the machine configuration and current production schedule. Generally, it ranges from 60 to 90 days after order confirmation. Detailed shipping and installation timelines are provided upon inquiry.Q: Does the machine include an automatic quality control system?
A> The PLC control system monitors key parameters like temperature, speed, and pressure to ensure process stability. For advanced dimensional quality control (e.g., laser gauging), such systems are available as optional add-ons to meet specific client needs.Q: What after-sales services do you offer?
A: Our after-sales package typically includes a warranty period, supply of spare parts, access to technical documentation, and ongoing support via phone, email, and video call. Extended service contracts are also available.
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