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As a leading manufacturer in the trenchless rehabilitation industry since 2010, Qingdao Yongke Machinery Co., Ltd. proudly introduces our advanced UV CIPP Liner Machine. Engineered in our 10,000-30,000 square meter facility by a dedicated team of 51-100 professionals, this machine is designed to revolutionize underground sewer pipe repair. It offers a fast, efficient, and environmentally friendly solution for municipalities and contractors worldwide, eliminating the need for extensive excavation. Our commitment to quality, backed by ISO9001, ISO14000, and OHSAS18001 certifications, ensures you receive a reliable and high-performance system tailored for demanding rehabilitation projects.
Our UV CIPP Liner Machine is the cornerstone of modern trenchless sewer rehabilitation. It utilizes powerful ultraviolet light to rapidly cure resin-impregnated liners (CIPP) inside existing pipes, creating a new, jointless, and structurally sound pipe-within-a-pipe. This process restores flow capacity and structural integrity with minimal disruption to surface activities, traffic, and the environment. The machine is built for robustness and ease of operation, featuring a user-friendly PLC control system with a touch-screen interface for precise monitoring and control of the entire curing cycle.
Key Technical Specifications & Advantages:
High-Efficiency UV Curing: Equipped with high-output UV lamps that ensure complete and uniform curing of the liner resin, resulting in a durable, corrosion-resistant new pipe.
Wide Diameter Range: Capable of rehabilitating pipes from 100mm (4 inches) to 1200mm (48 inches) in diameter, with configurations available upon request for specific project needs.
Precision Control System: An integrated PLC allows operators to set and monitor critical parameters such as UV intensity, curing time, temperature, and winch speed, ensuring consistent, high-quality results every time.
Enhanced Mobility & Setup: Available in trailer-mounted or skid-mounted designs for easy transportation and quick deployment on various job sites.
Energy & Cost Effective: The UV curing process is significantly faster than traditional steam curing, reducing project timelines, labor costs, and energy consumption.
Safety-Centric Design: Incorporates multiple safety features including emergency stop buttons, automatic overheat protection for the UV lamps, and secure cable management systems.
Below is a summary of core operational parameters:
| Parameter | Specification | Benefit to Client |
|---|---|---|
| UV Lamp Power | Customizable (e.g., 200W-400W per lamp) | Adjustable curing power for different liner thicknesses and diameters. |
| Curing Speed | Variable, typically 0.5 - 1.5 m/min | Faster project completion compared to traditional methods. |
| Power Requirement | 380V/50Hz or 480V/60Hz (Generator compatible) | Flexibility for use on remote sites or with standard industrial power. |
| Control Interface | 7-inch or 10-inch Touch Screen PLC | Intuitive operation and real-time data logging for quality assurance. |
| Machine Frame | Heavy-duty steel construction | Long-lasting durability in harsh construction environments. |
For contractors and municipal authorities, the benefits are substantial. This technology eliminates the social and economic costs associated with open-cut trenching, such as traffic delays, business disruption, and landscape restoration. The resulting cured-in-place pipe is seamless, improves flow characteristics, and resists root intrusion and chemical corrosion, extending the asset's life by decades. Our machine's reliability and efficiency directly translate to higher profitability and an enhanced reputation for completing projects on time and within budget.
Choosing Qingdao Yongke Machinery means partnering with an experienced exporter with a proven track record, supplying equipment to markets across North America, South America, Europe, Asia, Africa, and Oceania. With an annual export value of US$1-1.5 Million, our machines are trusted globally. We offer comprehensive support from our base in Qingdao, a major port city ensuring smooth logistics. Let our UV CIPP Liner Machine be your competitive edge in the growing trenchless rehabilitation sector. Contact us today to discuss your project requirements and discover how our solution can deliver long-term value and operational excellence for your business.
Frequently Asked Questions (FAQ)
Q: What is the typical lead time for this machine?
A: Standard configurations typically have a lead time of 4-6 weeks. Customized solutions may require additional time for engineering and production.Q: Do you provide training for operators?
A: Yes, we offer detailed operational training, which can include on-site instruction or comprehensive video manuals and remote support sessions.Q: Can the machine handle non-circular pipes or laterals?
A: The UV curing process is primarily designed for circular pipes. Rehabilitation of laterals or non-circular sections often requires specialized techniques and equipment, which we can advise on.Q: What kind of after-sales service and warranty do you offer?
A: We provide a standard warranty on the machine and critical components. Our technical support team is available for troubleshooting and can supply spare parts promptly through our global logistics network.Q: Is the machine compatible with all types of CIPP liner resins?
A: The machine is designed to work with standard UV-curable resins used in the CIPP process. We recommend consulting with your liner supplier to ensure resin compatibility with our UV spectrum and intensity.Q: How is the machine powered on remote job sites?
A: The system can be efficiently powered by a standard industrial diesel generator, making it fully operational in areas without direct grid power access.Q: What is the maintenance schedule for the UV lamps?
A: UV lamps have a finite lifespan. We provide guidelines for expected operational hours and easy replacement procedures. The control system often includes usage tracking to help plan maintenance.Q: Do you assist with project planning or technical proposals?
A: Our engineering team can provide technical consultation based on your project parameters (pipe diameter, length, condition) to help you select the optimal machine configuration.
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