Contact Platform Support
Help CenterHigh Efficiency CIPP Felt Liner Machine for Pipe Rehabilitation Suppliers
Product Spotlights
Related Products
-
UV CIPP Liner Installation Equipment for Pipe Renovation With Fast CuringNegotiableMOQ: 1 Set -
Fast Curing UV LED Short Liner Repair Equipment for Pipe RehabilitationNegotiableMOQ: 1 Set
-
Precision-Engineered UV Cured CIPP Liner for Complex Pipeline Network RestorationNegotiableMOQ: 1 Set
-
Advanced UV Cured In Place Pipe Liner Featuring Rapid Cure Time & Chemical ResistanceNegotiableMOQ: 1 Set
-
Industrial UV Cured CIPP Liner System for High-Pressure Pipe Repair ApplicationsNegotiableMOQ: 1 Set
As a professional manufacturer with over a decade of experience, Qingdao Yongke Machinery Co., Ltd. specializes in providing advanced solutions for underground infrastructure renewal. Our High Efficiency CIPP Felt Liner Machine represents our commitment to engineering robust, reliable, and highly productive equipment for the global pipe rehabilitation market. Designed for continuous operation, this machine streamlines the critical resin impregnation process, ensuring consistent quality for cured-in-place pipe (CIPP) liners, which is essential for trenchless sewer and pipeline repair projects worldwide.
The core value of our machine lies in its ability to enhance production efficiency while maintaining precise control over the impregnation process. This translates to higher output, reduced material waste, and superior liner quality for our clients, ultimately contributing to more successful and durable pipe rehabilitation projects. We understand the demands of contractors and liner manufacturers, which is why we build our machines to deliver performance day in and day out.
Detailed Product Features and Technical Advantages:
- Optimized Impregnation System: Features a precisely engineered resin bath and roller system that ensures thorough and uniform saturation of the felt liner with resin. The adjustable roller pressure and gap settings allow for customization based on liner thickness and material type.
- High-Precision Calibration Unit: Integrated calibration section controls the final thickness and resin content of the liner with exceptional accuracy. This is crucial for meeting project specifications and ensuring the structural integrity of the installed CIPP liner.
- Advanced PLC Control with HMI: The heart of the machine is an intuitive Human-Machine Interface (HMI) paired with a reliable Programmable Logic Controller (PLC). This allows for easy setup, monitoring of all process parameters (speed, temperature, tension), and storage of recipes for different product types.
- Efficient and Controllable Heating: The machine can be equipped with either a thermal oil heating system for uniform temperature distribution or an electric heating system for precise zonal control. This ensures the resin maintains optimal viscosity for impregnation.
- Robust Mechanical Construction: Built with high-strength steel frames and commercial-grade components, the machine is designed for stability and longevity in industrial environments, minimizing downtime and maintenance costs.
- Flexible Production Capabilities: The machine can be customized to handle a wide range of liner diameters and lengths. Optional modules like automatic cutting, web tension control, and resin recycling systems can be integrated to further automate the production line.
Key Technical Specifications Table:
| Parameter | Description / Range |
| Liner Width Range | Customizable, typically from 300mm to 2500mm |
| Production Speed | Adjustable, commonly 0.5 - 3 meters per minute |
| Heating Temperature Range | Ambient to 80°C (adjustable based on resin type) |
| Control System | PLC with Color Touch Screen HMI |
| Power Requirements | Customizable based on configuration and local standards |
| Machine Footprint | Designed to be compact, specific layout available upon request |
Benefits for Your Business:
- Increased Production Output: The continuous and efficient design significantly boosts liner production capacity compared to batch processes.
- Consistent Product Quality: Automated controls minimize human error, resulting in liners with uniform resin content and thickness, leading to more reliable field installations.
- Reduced Operational Costs: Efficient resin usage and lower labor requirements per unit of output contribute to a better bottom line.
- Enhanced Operational Safety: Enclosed systems and automated controls reduce operator exposure to resins and solvents, creating a safer work environment.
- Scalability and Flexibility: The modular design allows for future upgrades or reconfiguration to handle new materials or product specifications.
Backed by our established manufacturing prowess in a 10,000-30,000 square meter facility and a dedicated team of 51-100 professionals, we ensure every CIPP Felt Liner Machine is built to exacting standards. Our commitment to systematic management is reflected in our adherence to ISO9001, ISO14000, and OHSAS18001 frameworks. With an annual export value reaching US$1-1.5 Million and a strong presence across diverse markets including North America, Europe, Southeast Asia, and beyond, Qingdao Yongke Machinery has proven its reliability to partners worldwide. We invite you to leverage our expertise and efficient manufacturing capabilities to equip your pipe rehabilitation business with a machine that delivers performance, consistency, and a strong return on investment. Contact us today to discuss your specific requirements and receive a tailored solution.
Frequently Asked Questions (FAQ):
-
What is the primary function of this machine?
This machine is specifically engineered for the impregnation of felt or fabric liners with thermosetting resin, a crucial preparatory step in manufacturing Cured-In-Place-Pipe (CIPP) liners used for trenchless pipe rehabilitation. -
Can this machine handle different types of liner materials?
Yes, the machine is designed to be compatible with various non-woven felts and composite fabrics commonly used in CIPP. The roller pressures, speeds, and heating zones can be adjusted to suit different material characteristics. -
How is the resin content and liner thickness controlled?
Precise control is achieved through the adjustable calibration unit. By setting the gap between the calibration rollers and controlling the liner tension and speed, operators can finely tune the final resin pickup and liner thickness to meet strict specifications. -
What kind of training or support is provided with the machine?
We provide comprehensive operational and maintenance manuals. Additionally, on-site installation supervision and operator training can be arranged to ensure your team can run the machine efficiently and safely from day one. -
Is the machine customizable for our specific production needs?
Absolutely. We offer a high degree of customization. You can specify the working width, production speed, heating method, and add optional features like automatic cut-off systems, resin pre-mixers, or different tension control mechanisms. -
What are the main advantages of your machine over manual impregnation methods?
Our machine offers superior consistency, higher production speed, significantly less material waste, improved working conditions by containing resin fumes, and delivers a more reliable final product that meets engineering standards consistently. -
What is the typical lead time for delivery and installation?
Lead times vary based on the level of customization and current production schedule. A standard configuration typically has a shorter lead time. We provide a clear production and delivery schedule upon order confirmation. -
Do you offer after-sales service and spare parts?
Yes, we maintain a stock of critical spare parts and offer technical support remotely. Service engineers are available for on-site visits if required, ensuring minimal disruption to your operations.
Send Inquiry to This Supplier
You May Also Like
-
Custom Diameter UV Cured In Place Pipe Liner With Enhanced Abrasion ResistanceNegotiableMOQ: 1 Set
-
UV Cured CIPP Liner With High Tensile Strength for Municipal Sewer RehabilitationNegotiableMOQ: 1 Set
-
UV-CIPP Liner Hose Production MachineUS$ 1000 - 110000MOQ: 1 Set
-
UV-CIPP Glass Fiber Liner Hose Production MachineUS$ 1000 - 110000MOQ: 1 Set
-
UV-CIPP Glass Fiber Liner Manufacturing MachineUS$ 1000 - 110000MOQ: 10 Meters
-
UV-CIPP Glass Fiber Liner Hose Production LineUS$ 1000 - 110000MOQ: 1 Set
-
CIPP Pipe Liner Production MachineUS$ 100000MOQ: 1 Set
-
CIPP Liner MachineUS$ 10000MOQ: 10 Sets
-
UV CIPP Liner Manufacturing MachineUS$ 10000MOQ: 10 Sets
-
CIPP Liner Hose Manufacturing MachineUS$ 10000MOQ: 10 Sets
