HDPE Pipe Extrusion Line for Industrial Chemical Conveyance Applications
Product Spotlights
HDPE Pipe Extrusion Line
EAGLE supply the HDPE pipe extrusion line from OD 20mm to 2600mm with high performance and low power consumption designed extruder and PO die head with inner die cooling system. The full machine is controlled by PLC system, all parameter and speed can be set on HMI and all speed can be synchronized by PLC system.
Model |
Diameter range mm |
Max output KG/H |
Length |
EPO-63 |
Ø20-Ø63 |
500 |
55 |
EPO-250 |
Ø75-Ø250 |
700 |
60 |
EPO-315 |
Ø110-Ø315 |
800 |
60 |
EPO-630 |
Ø315-Ø630 |
1200 |
65 |
EPO-800 |
Ø400-Ø800 |
1500 |
66 |
EPO-1200 |
Ø630-Ø1200 |
1800 |
70 |
EPO-1600 |
Ø800-Ø1600 |
2000 |
82 |
EPO-2000 |
Ø1200-Ø2000 |
2200 |
82 |
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As a professional manufacturer with over a decade of experience in plastic machinery, Qingdao Yongke Machinery is proud to present our advanced HDPE Pipe Extrusion Line, engineered specifically for demanding industrial chemical conveyance applications. Operating from our 10,000-30,000 square meter facility in Qingdao, we combine rigorous manufacturing processes, certified under ISO9001, ISO14000, and OHSAS18001, with deep technical expertise to deliver reliable production solutions. This line is designed to produce high-integrity HDPE pipes that safely transport aggressive chemicals, acids, and solvents, meeting the critical needs of the chemical processing, petrochemical, and industrial sectors worldwide.
Our extrusion line represents a significant investment in durability, precision, and operational efficiency. We understand that the pipes produced are only as reliable as the equipment that manufactures them. Therefore, every component, from the robust extruder to the precise cutting system, is selected and integrated to ensure consistent output, minimal material waste, and long-term performance. This commitment to quality has enabled us to successfully serve a diverse global clientele across North America, South America, Europe, Asia, Africa, and Oceania.
Core Product Features & Technical Advantages:
High-Precision Extrusion: The heart of the line features a heavy-duty extruder with a specially designed screw and barrel for optimal melting and homogenization of HDPE resin. This ensures uniform pipe wall thickness and superior mechanical properties, which are critical for pressure-rated chemical conveyance.
Advanced Cooling & Calibration: A multi-stage vacuum calibration tank system provides precise dimensional control and rapid cooling. This process stabilizes the pipe geometry immediately after extrusion, preventing deformation and ensuring consistent inner and outer diameters.
Intelligent Control System: The entire line is managed by a centralized PLC control system. Operators can monitor and adjust key parameters such as temperature profiles, haul-off speed, and cutting length via a user-friendly touchscreen interface, enabling repeatable production and quick changeovers.
Robust Haul-Off & Cutting: A synchronized caterpillar haul-off unit provides steady, tension-controlled pulling force. It is paired with an automatic traveling cut-off saw that delivers clean, square cuts to precise lengths, minimizing manual handling and improving batch consistency.
Modular & Scalable Design: The line is built on a modular principle, allowing for future upgrades or reconfiguration to accommodate different pipe sizes or additional features like printing and coiling units.
HDPE Pipe Extrusion Line
EAGLE supply the HDPE pipe extrusion line from OD 20mm to 2600mm with high performance and low power consumption designed extruder and PO die head with inner die cooling system. The full machine is controlled by PLC system, all parameter and speed can be set on HMI and all speed can be synchronized by PLC system.
Benefits for Your Chemical Conveyance Pipe Production:
Enhanced Product Quality: Produces pipes with excellent chemical resistance, high impact strength, and low permeability, directly translating to longer service life and reduced leakage risk in critical applications.
Operational Efficiency: Automated controls and synchronized components reduce labor intensity, minimize human error, and increase overall line throughput, improving your return on investment.
Material Optimization: Precise extrusion control and stable process parameters lead to consistent wall thickness, reducing raw material consumption and lowering production costs per meter of pipe.
Production Flexibility: The line can be tailored to produce a range of pipe diameters and pressure ratings (e.g., PN6, PN10, PN16), allowing you to serve diverse market segments with a single, adaptable setup.
Reduced Downtime: Built with durable components and featuring accessible maintenance points, the line is designed for reliable, continuous operation, maximizing your production uptime.
Trust in a partner with a proven track record. With an annual export value ranging between US$1 Million and US$1.5 Million and a workforce of 51-100 dedicated professionals, Qingdao Yongke Machinery has consistently delivered robust plastic extrusion solutions from our strategic port location in Qingdao to clients across the globe. Our adherence to international management standards (ISO9001, ISO14000, OHSAS18001) underpins every machine we build. Choosing our HDPE Pipe Extrusion Line means investing not just in equipment, but in a partnership focused on your long-term production success and the reliable supply of high-performance pipes for the chemical industry. Contact us today to discuss how we can configure a line to meet your specific output goals and technical requirements.
Frequently Asked Questions (FAQ)
Q: What is the typical output capacity of this extrusion line?
A: Output is highly dependent on the target pipe diameter and wall thickness. We design and configure each line based on your specific production targets. Please provide your desired specifications for a detailed capacity assessment.Q: Can this line process recycled HDPE material for chemical pipes?
A: While the line is primarily optimized for virgin HDPE to ensure the highest chemical resistance and pressure ratings required for industrial conveyance, certain configurations can handle blends with specific recycled content. This must be evaluated case-by-case, as material purity is critical for end-use performance.Q: What kind of after-sales support and training do you provide?
A: We provide comprehensive support including detailed installation guidance (onsite or remote), operator training on the control system and maintenance procedures, and a standard warranty. Our technical team is available for ongoing consultation.Q: How energy-efficient is the extrusion line?
A: The line incorporates several energy-saving features, such as high-efficiency drives, optimized heating zones with insulation, and a closed-loop water cooling system. Specific energy consumption data can be provided based on the final configuration.Q: Is the control system easy to operate for new technicians?
A: Yes, the PLC-based system features an intuitive graphical touchscreen interface (HMI) with pre-set recipes, alarm logging, and multi-language support, making it accessible for operators with varying levels of experience.Q: Can the line be equipped for printing pipe markings and data?
A: Absolutely. We can integrate an inline hot foil printer or inkjet printer into the line to apply necessary markings like size, pressure rating, manufacturer details, and date codes as per industry standards.Q: What is the lead time for manufacturing and delivery?
A: Lead time varies based on line complexity and configuration. After finalizing specifications, we provide a precise production schedule. Our location at the Port of Qingdao facilitates efficient global shipping.Q: Do you offer assistance with factory layout planning for the new line?
A: Yes, we provide detailed layout drawings and can consult on the optimal floor plan for your facility to ensure efficient material flow, operator safety, and future expansion potential.
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