Hollow Drive Shaft Forgings | Forged Components | Factory Customization
Product Spotlights
Basic Introduction to Hollow Drive Shaft Forgings | Forged Components | Factory Customization
Founded in 2011, Shandong Qingliang Mould Technology Co., Ltd. has 15 years of in-depth experience in the manufacturing of hollow drive shaft open-die forgings, and is a specialized enterprise focusing on the R&D, production and custom services of hollow drive shaft open-die forgings. We provide lightweight, high-strength and alternating load-resistant hollow drive shaft open-die forging solutions for core transmission scenarios in industries such as heavy-duty vehicles, construction machinery, metallurgical rolling mills, wind power equipment and marine power systems, serving as a long-term cooperative supplier for many key heavy industry and power equipment enterprises in China.
Performance Features of Hollow Drive Shaft Forgings, Forged Components & Factory Customization
Performance Features of Hollow Drive Shaft Forgings
Composite Process of Upsetting - Piercing - Mandrel Drawing
Adopting a multi-stage forming process with a forging ratio ≥4.5, combined with staged temperature-controlled heating at 1150-1200℃, the mandrel feed rate and reduction are controlled to ensure continuous distribution of metal flow lines along the axial direction of the shaft body, with no eccentricity or folding defects in the inner hole, wall thickness difference ≤1.5mm, and metal density ≥99.8%.
Customized Heat Treatment Strengthening
Implementing the composite process of "overall quenching and tempering + journal surface quenching", the internal stress elimination rate is ≥98%, the overall hardness of the shaft body is HB220-260 to ensure torsional toughness; the hardness of the journal and spline working surface reaches HRC50-55 to improve wear resistance, and the fatigue life meets working condition requirements.
High-Precision Quality Control and Inspection
Key dimensional tolerances reach IT7-IT8 grade, coaxiality ≤0.1mm/m, inner hole roughness Ra≤3.2μm, straightness ≤0.2mm/m; passing ultrasonic testing (UT) and magnetic particle testing (MT), meeting the Grade II requirements of JB/T 1265-2014 Technical Conditions for Large Shaft Forgings, focusing on detecting defects in stress concentration areas such as inner hole walls and journal transition zones.
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