Contact Platform Support
Help CenterCone Forgings, Forged Components, Custom Forging Manufacturer
Product Spotlights
Related Products
-
Taper Roller Shaft Forgings | Forged Components | Factory CustomizationNegotiableMOQ: 1 Piece -
Shaft Head Forgings | Forged Components | Factory CustomizationNegotiableMOQ: 1 Piece
-
Bearing Housing Forgings | Forged Components | Factory CustomizationNegotiableMOQ: 1 Piece
-
Straight Shaft Forgings | Forged Components | Factory CustomizationNegotiableMOQ: 1 Piece
-
Straight Pipe Flange Forgings | Forged Components | Factory CustomizationNegotiableMOQ: 1 Piece
Basic Introduction of Custom-Made Cone Forgings from Professional Forging Manufacturer
Shandong Qingliang Mould Technology Co., Ltd. was founded in 2011, with 15 years of in-depth experience in the forging manufacturing industry. We are a professional enterprise specializing in the R&D, production and custom service of carbon steel cone open die forgings. Focusing on the core requirements of pressure-bearing sealing, reducing transition, impact and deformation resistance of cone components in pressure vessels, chemical equipment, electric power energy, metallurgy and mining, fluid transportation and other industries, we provide carbon steel cone open die forgings with compact structure, precise taper and stable mechanical properties for supporting equipment such as reaction kettles, separators, heat exchangers, silos and pipeline reducers.
Our products fully comply with the requirements of GB/T 33083-2016 Large Carbon Structural Steel Forgings and relevant national standards for pressure vessel forgings. Balancing high cost performance and working condition adaptability of carbon steel cones, we are a long-term supplier for many domestic chemical equipment and energy equipment manufacturing enterprises.
Performance Characteristics of Custom-Made Cone Forgings from Professional Forging Manufacturer
Performance Features of Cone Forgings
High forging ratio multi-directional forging forming
With a forging ratio of ≥4.0, the raw material adopts carbon steel billet produced by electric furnace smelting + external refining. In strict accordance with national standard forging requirements, we adopt the composite process of rotary upsetting + eccentric forging + taper finishing, combined with multi-directional forging and drawing. This process ensures full cross-section through forging and uniform structure of the forgings, eliminates defects such as core porosity and blowholes, achieves a metal compactness of ≥99.8%, and guarantees the isotropic mechanical properties of the cone.
Exclusive heat treatment for carbon steel cones
We customize the heat treatment process according to the characteristics of different carbon steel materials: normalizing treatment for 20# steel, normalizing + tempering treatment for 45# steel, and quenching and tempering treatment for Q345B steel. For large cones, we adopt zonal temperature control technology, with a temperature uniformity of ±5℃, and slow cooling after forging, achieving an internal stress elimination rate of ≥98%. This process effectively improves the strength, toughness and fatigue resistance of the cone, and avoids cracking, deformation and taper rebound during subsequent processing and service.
Precision taper finishing and pre-machining
We are equipped with special taper finishing and calibration tooling for carbon steel cones, to perform precision rough machining on the conical surface and end face of the cone. The taper error is ≤0.05°, the wall thickness uniformity error is ≤1mm, and the surface roughness Ra≤1.6μm. We reserve reasonable finishing and welding allowance, and strictly control the diameter tolerance of the large end / small end, which is fully compatible with subsequent equipment assembly and sealing surface machining, and reduces the processing difficulty for downstream customers.
Translation Notes for Commercial & Technical Use
All professional terms strictly follow the standard expressions of the international forging and pressure vessel industry, suitable for foreign trade promotion, product manuals, bidding documents and technical communication.
The national standard number is retained in full, with the standard name translated for international customers' reference.
The repetitive keyword stacking in the original Chinese text (for SEO optimization) is streamlined in English to conform to the reading habits of English-speaking technical and commercial customers, while retaining all core marketing and technical information.
Send Inquiry to This Supplier
You May Also Like
-
Gate Valve Forgings | Forged Components | Factory CustomizationNegotiableMOQ: 1 Piece
-
Cone Forgings | Forged Components | Factory CustomizationNegotiableMOQ: 1 Piece
-
Spherical Open-Die Forgings | Forged Components | Factory CustomizationNegotiableMOQ: 1 Piece
-
Disc Forgings | Forged Components | Factory CustomizationNegotiableMOQ: 1 Piece
-
Disc Forgings | Forged Components | Factory CustomizationNegotiableMOQ: 1 Piece
-
Custom Shaft Forgings | Forged Shaft Components | Factory CustomizationNegotiableMOQ: 1 Piece
-
Hydraulic Cylinder Tube Forgings | Forged Cylinder Components | Factory CustomizationNegotiableMOQ: 1 Piece
-
Hydraulic Cylinder Forgings | Forged Cylinder Components | Factory CustomizationNegotiableMOQ: 1 Piece
-
Automobile Wheel Forgings | Forged Wheel Parts | Factory CustomizationNegotiableMOQ: 1 Piece
-
Mining Forgings | Forged Mining Components | Factory CustomizationNegotiableMOQ: 1 Piece
