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Help CenterDRS 112/125/160/200/315/500 Wheel Block System Stacker Crane Applied Customizable Models
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The DRS 112/125/160/200/315/500 Wheel Block System Stacker Crane is a specialized automated storage and retrieval system (AS/RS) centered on the versatile DRS wheel block system—a multipurpose travel wheel solution engineered for heavy-duty material handling applications. Covering wheel diameters from 112mm to 500mm and single wheel load capacities ranging from 2.75 tons to 40 tons, this series offers eight finely graded models to precisely match different load requirements and operating environments. Whether for light-duty carton handling or heavy-duty pallet storage, our stacker crane combines modular design, high-precision operation, and easy maintenance to redefine efficiency in your warehouse.
Core Features & Advantages
1. Modular DRS Wheel Block System
At the heart of our stacker crane is the DRS wheel block system, featuring a modular design that ensures compact structure, precise dimensions, and smooth operation. The wheel blocks are available in multiple configurations to adapt to complex operating conditions, including:
Double Flange: Equipped with flanges on both sides for enhanced guiding capability, effectively preventing derailment and ensuring high running stability—ideal for heavy loads or applications requiring strict rail guidance.
Single Flange: Provides lateral guidance through a single-side flange, suitable for floor-running systems and customizable with a center flange design for special needs.
Flangeless: Designed for use with external guide mechanisms, with optional guide rollers to ensure precise directional movement along designated paths.
Special Material Wheels: Polyurethane (wear-resistant, shock-absorbent, low-noise), polyamide (low rolling resistance, rail-protective), V-shaped (precise guidance for specific rails), and ductile iron (heavy-duty durability) options are available to match diverse operating demands.
The wheel block housing is crafted from high-quality materials—robust aluminum for smaller models (DRS 112-200) and spheroidal graphite cast iron for heavy-duty models (DRS 250-500)—ensuring excellent shape stability and corrosion resistance with surface powder coating (RAL 7001 silver grey) as standard, with special paint finishes available on request.
2. Exceptional Performance & Reliability
Our DRS stacker crane is engineered for high performance and long-term reliability, with key performance highlights:
Load Capacity: Single wheel load ranges from 2.75 tons (DRS 112) to 40 tons (DRS 500), with the crane system capable of handling pallets, cartons, totes, and heavy industrial components with precision.
Smooth & Quiet Operation: Integrated damping elements in the wheel blocks reduce load on the gearbox, while polyurethane and polyamide wheels enable low-noise operation and high acceleration—ideal for noise-sensitive environments.
Low Maintenance: Bearings are lubricated for life under standard ambient conditions, minimizing maintenance requirements, while the bolted housing design allows for quick wheel and bearing replacement without removing the entire housing—saving time and reducing downtime to as little as 1 hour for wheel block replacement.
Stability & Safety: Equipped with high-precision sensors, robust braking systems, and 18+ safety functions (including emergency stops, overload protection, and rope protection) to ensure safe operation even under heavy loads or lateral forces. Track gauge deviation compensation (up to 3mm per side for DRS 112-200, 4mm for DRS 250-500) further enhances stability.
3. Fully Customizable Configurations
We understand that every industrial application has unique requirements, which is why the DRS 112/125/160/200/315/500 Stacker Crane offers extensive customization options to tailor the system to your specific needs:
Model Selection: Choose from DRS 112, 125, 160, 200, 315, or 500 based on your load capacity, wheel diameter, and travel requirements—with DRS 112-200 suitable for 2.75-10 tons and DRS 315-500 for 16-40 tons per wheel.
Wheel & Drive Customization: Select wheel type (flanged, flangeless, V-shaped), material (polyurethane, polyamide, ductile iron), and drive type (driven or non-driven wheels) to match your operating surface and load demands.
Structural Adjustments: Customize crane height (up to 46 meters), lifting speed, travel speed (up to 180 m/min with frequency/servo control), and fork type (single fork, double deep fork, special fork) to optimize space utilization and handling efficiency.
Accessory Integration: Optional accessories include guide rollers, rail sweepers, laser alignment systems, and mechanical wear indicators (for DRS-M variants) to enhance functionality and ease of maintenance. The system also supports integration with SEW modular drive systems for precise power transmission.
Environmental Adaptation: Customize for extreme environments, including cold storage (-25°C), explosion-proof zones, and corrosive environments, ensuring reliable operation in diverse industrial settings.
4. Seamless Automation & Integration
The DRS Wheel Block System Stacker Crane is designed for seamless integration into automated warehouse systems, supporting connection with warehouse management systems (WMS), conveyor systems, and digital twin solutions. The automated operation eliminates manual handling, reduces human error, and ensures seamless material flow—from storage and retrieval to sorting and transportation. With intelligent control, the crane can automatically schedule tasks, optimize equipment coordination, and provide real-time status monitoring, enabling remote troubleshooting and further reducing operational costs.
Technical Specifications
Note: All specifications are customizable based on your specific application requirements. Contact us for a tailored technical solution.
Application Scenarios
The DRS 112/125/160/200/315/500 Wheel Block System Stacker Crane is widely applicable across various industries, thanks to its modular design and customizable configurations. Key application scenarios include:
Automated High-Bay Warehouses: Maximize vertical space utilization (up to 46 meters) for high-density storage of pallets, cartons, and industrial components.
Manufacturing Facilities: Handle raw materials, work-in-progress, and finished products efficiently, integrating with production lines for seamless material flow.
Logistics & Distribution Centers: Accelerate order fulfillment with fast, precise storage and retrieval operations, reducing handling time and labor costs.
Heavy-Duty Industrial Environments: Suitable for ports, steel mills, and construction material storage, handling heavy loads up to 40 tons per wheel with exceptional stability.
Specialized Environments: Customizable for cold storage, explosion-proof zones, and corrosive environments, ensuring reliable operation in challenging conditions.
Why Choose Our DRS Wheel Block System Stacker Crane?
Modular & Versatile: The DRS wheel block system’s modular design allows for easy customization, quick replacement, and seamless integration with existing systems—reducing customization costs by up to 40%.
Cost-Effective: Low maintenance requirements, long service life, and reduced downtime (1-hour wheel block replacement) lower operational costs and deliver long-term value.
High Precision & Safety: Advanced sensors, braking systems, and wheel block design ensure precise operation and maximum safety, meeting international industry standards (e.g., TÜV Rheinland-certified safety features).
Global Expertise: Drawing on proven DRS wheel block technology and stacker crane engineering, our products are trusted in over 3,000 locations worldwide, with a reputation for reliability and performance.
Tailored Support: Our team of experts provides end-to-end support, from custom design and installation to after-sales maintenance and technical training, ensuring your system operates at peak efficiency.
Contact Us
Ready to enhance your warehouse efficiency with the DRS 112/125/160/200/315/500 Wheel Block System Stacker Crane? Contact our sales team today to discuss your customization needs, request a detailed quote, or schedule a technical consultation. We are committed to delivering tailored solutions that drive your business forward.
Email: sale10@kfqizhongji.com
We look forward to partnering with you to create a smarter, more efficient logistics future.
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