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Home > Manufacturing & Processing Machinery > Casting & Forging > Hot Forging > Custom Shaft Forgings | Forged Shaft Components | Factory Customization

Custom Shaft Forgings | Forged Shaft Components | Factory Customization

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Product Spotlights

A high-tech enterprise deeply rooted in the special-shaped shaft forging sector, specializing in the R&D, production and professional services of special-shaped shaft forgings.

Negotiable MOQ: 1 Piece (Price negotiable depending on order volume and customization)

Key Specifications

Get Latest Price

Material:

Steel

Certification:

ISO 9001:2008

Application:

Machinery Parts

Contact Supplier Request Quote Chat Now

Shandong Qingliang Mold Technology Co., Ltd.

Payment & Shipping

Payment Methods:

Port of Shipment:

Qingdao Port

Delivery Detail:

30 days

Product Details
Company Profile
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Material Steel

Certification ISO 9001:2008

Application Machinery Parts

Surface Treatment Oxidation

Standard GB

Processing Object Metal

Molding Style Forging

Molding Technics Other, Forging

Forging Tolerance +/-0.5mm

Heat Treatment Quenching

Transport Package As per customer requirements

Specification No limit

Trademark Not Applicable

Origin Zhangqiu District, Jinan City, Shandong Province, P.R.China

Basic Introduction to Special-shaped Shaft Forgings, Forged Components & Factory Customization

Founded in 2011, Shandong Qingliang Mould Technology Co., Ltd. is a high-tech enterprise deeply rooted in the special-shaped shaft forging sector, specializing in the R&D, production and professional services of special-shaped shafts. With the mission of "Precision Forging of Special-shaped Power Cores, Empowering Efficient Innovation in Equipment Manufacturing", we rely on customized multi-directional forging technology, precision forming process for special-shaped structures, and full-working-condition adaptive quality control system to provide global customers with special-shaped shaft forging solutions featuring high strength and toughness, impact resistance, wear resistance and corrosion resistance. We have become a core supplier for leading enterprises in aviation, construction machinery, energy equipment, shipbuilding and other industries.

Performance Features of Special-shaped Shaft Forgings, Forged Components & Factory Customization

Performance Features of Special-shaped Shafts

High Forging Ratio Directional Forming

We adopt a forging ratio of ≥3.5 for the shaft main body. The raw material is carbon steel billet produced by electric furnace smelting + ladle refining. Through a composite process of multiple directional drawing, local upsetting/necking, and eccentric forging, we ensure the continuous axial distribution of metal flow lines and full cross-section forging penetration, eliminate core porosity, blowholes and inclusions, and achieve a metal density of ≥99.8%, fundamentally improving torsion resistance and fatigue resistance.

Exclusive Heat Treatment Process

Customized solutions are developed for different carbon steel materials and working conditions: normalizing/annealing for 20#/Q235B, quenching and tempering (quenching + high-temperature tempering) for 45# steel, normalizing + tempering for Q345B. For large special-shaped shafts, we adopt zoned temperature control and slow cooling, with an internal stress elimination rate of ≥98%, to avoid deformation, cracking, and out-of-tolerance of coaxiality/eccentricity during machining or service.

Precision Straightening & Pre-machining

We are equipped with special shaft straightening machines and eccentric/step forming tooling. After rough machining, the coaxiality is ≤0.05mm/m, the eccentricity is ≤0.03mm, the total runout is ≤0.08mm, the tolerance of step/eccentric dimension is ±0.05mm, and the surface roughness is Ra≤1.6μm. We reserve finish machining allowance to reduce downstream machining difficulty and rejection rate.

Product Tags: Forging , Forged Parts / Forgings , Open Die Forgings / Free Forged Parts