Stainless Steel Filter, Double Self-cleaning Filter Ygzf-150-304-k38p0.6
Dual self-cleaning filter, also known as dual-switching self-cleaning filter, is an efficient and practical multi-purpose filtration equipment, which plays an important role in many industrial fields.
I. Structural Composition
It is usually composed of two stainless steel filters in parallel, with a novel and reasonable overall structure. Taking a common design as an example, a two-position six-way reversing valve or two three-way ball valves are used to assemble two single-cylinder filters on a base. The filter cartridge is equipped with a stainless steel filter screen and a screen support basket, and a vent valve is installed on the top to discharge the air in the filter during filtration. The connection between the upper cover and the filter cartridge adopts a quick-opening structure, which facilitates the operation of cleaning and replacing the filter screen. It is also equipped with three adjustable feet to make the filter stand stably on the ground. The connecting pipeline generally adopts the union or clamp connection method, and the inlet and outlet valves are opened and closed by three-way ball valves.
II. Working Principle
Its working principle is ingenious and effectively overcomes the defects of traditional single-cylinder filters. During the working process, the liquid flows in from the inlet, is filtered by the filter element and then flows out from the outlet, and the impurities are intercepted in the filter element. When the filter element of the single-cylinder filter is clogged to a certain extent and needs to be cleaned or replaced, if it is a traditional single-cylinder filter, the main engine must be stopped to replace the filter element, which not only wastes time but also cannot meet the continuous working needs of the main engine. The dual self-cleaning filter can solve this problem well. When the filter element of one of the filters is clogged and needs to be replaced, there is no need to stop the main engine. For example, for the one with a three-way ball valve structure, as long as the three-way ball valve is switched to the other filter, the other filter can immediately participate in the work, and then the clogged filter element can be replaced. Moreover, a small amount of leakage is allowed in the filter cartridge on the side where the filter element needs to be replaced. For the type with self-cleaning design, it has a variety of control methods, such as manual, differential pressure, time, PLC program logic control, etc. During cleaning, the cleaning water volume is very small, only 1% of the filter's water output, the flushing time is 2 - 15 seconds, and the whole system can supply water continuously.
III. Performance Characteristics
(1) Good continuous working performance
There is no need to stop the machine when cleaning the filter, which can ensure its continuous working. This is crucial for the filtration needs of non-stop production lines and is the ideal choice for the filtration devices of such production lines.
(2) High filtration accuracy
The filtration accuracy can reach 50 microns, and there are filter screens of various accuracies to choose from, which can be precisely adapted according to different filtration needs.
(3) Large filtration area
The effective filtration area of the standard filter screen is 7 - 40 times the inlet area. A larger filtration area can improve the filtration efficiency and reduce the filtration pressure.
(4) Reliable cleaning
It has a variety of control methods. Users can choose manual, differential pressure, time, PLC program logic control and other methods for cleaning operations to ensure reliable cleaning effects.
(5) Easy Installation
It has a variety of structural forms, suitable for installation in various complex on - site situations without affecting its operation effect, and can adapt to different industrial environments.
(6) Long Service Life
Under normal circumstances, the service life can reach more than 10 years. The filter screen is generally made of stainless steel. According to needs, filter screens of different specifications can be easily replaced, reducing maintenance costs.
4. Application Fields
(1) Chemical Industry
In chemical and petrochemical production, it can be used to filter weakly corrosive materials such as water, ammonia, oil products, hydrocarbons, etc.; it can also filter corrosive materials such as caustic soda, concentrated and dilute sulfuric acid, carbonic acid, acetic acid, etc.
(2) Refrigeration Industry
It is suitable for filtering low - temperature materials in refrigeration, such as liquid methane, liquid ammonia, liquid oxygen and various refrigerants.
(3) Light Industry, Food and Pharmaceutical Industries
In light industry, food and pharmaceutical production, it can filter materials with hygiene requirements, such as beer, beverages, dairy products, grain syrup and medical supplies.
(4) Other Fields
It also plays a role in fields such as metallurgy, petrochemical, textile, machining and energy. For example, it is used for the filtration of the hydraulic systems of rolling mills and continuous casting machines and the filtration of various lubrication equipment; the separation and recovery of products and intermediate products in the refining and chemical production processes; the purification and uniform filtration of polyester melt during the drawing process. In the thermal power and nuclear power fields, it can be used for the purification of the lubrication system, speed control system and bypass control system oil of steam turbines and boilers; in the electronics and pharmaceutical fields, it can be used for the pre - treatment filtration of reverse osmosis water and deionized water.
5. Brand and Service Advantages
(1) Brand Advantages
Some manufacturers of double - linked self - cleaning filter products are very powerful. As source manufacturers, they can provide suitable designs and solutions according to the needs of customers. They have professional and standardized production and manufacturing bases. For example, some manufacturers have a 25000㎡ production base with excellent equipment quality. Moreover, they will consider details for customers thoughtfully, optimize product selection and investment balance, and reduce customers' costs. Their professional quality has been highly praised by customers many times. The manufacturers have many high - quality and high - level technical talents in the field of sewage treatment and many self - developed patents, and can provide professional technical support for customers to ensure the production of enterprises.
(2) Service Process
It usually includes on - site investigation to understand the actual situation and needs of customers; sampling and testing to analyze the characteristics of materials; conducting process tests to determine the filtration process; customizing solutions based on test results; carrying out engineering design to ensure the reasonable layout and installation of equipment; performing technical installation to ensure the accurate installation of equipment; conducting process commissioning to make the equipment reach the operating state; and finally conducting project acceptance to ensure that the equipment meets the requirements and usage standards of customers.
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