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Help CenterYingsu-produced Sanitary Grade Pipeline Filter Yjf-102/20-304-k51-100m With Resin Filter Element, Etc.
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Sanitary pipeline filters play a crucial role in industries with extremely high hygiene requirements, such as food, beverage, and pharmaceutical industries. The diversity of their specifications can meet the filtration needs of different scenarios. The following provides a detailed introduction to the relevant specifications of sanitary pipeline filters.
Common Specification and Size Types
Specifications of Cartridge Filters
Cartridge-type sanitary pipeline filters are widely used in this field, and their specifications and sizes mainly revolve around the filter cartridges. Common outer diameters of filter cartridges include various specifications such as 50mm, 75mm, and 100mm, and the lengths include 10 inches (approximately 254mm), 20 inches (approximately 508mm), 30 inches (approximately 762mm), 40 inches (approximately 1016mm), etc. Taking a 10-inch filter cartridge with an outer diameter of 50mm as an example, it has a compact structure and is suitable for small-scale sanitary filtration equipment with limited space, such as liquid filtration devices in small laboratories. The 40-inch long filter cartridge has a larger filtration area and can accommodate more impurities, and is commonly used in the fluid pre-treatment stage of large food processing plants to handle large-volume liquids.
Specifications of Bag Filters
The specifications and sizes of bag-type sanitary pipeline filters are mainly determined based on the size of the filter bags. Common sizes of filter bags include diameter 180mm × length 430mm, diameter 180mm × length 810mm, diameter 360mm × length 810mm, etc. Among them, the filter bag with a diameter of 180mm × length 430mm belongs to the small specification, with a small processing flow rate, and is suitable for places with low filtration flow requirements, such as small pharmaceutical factories and small beverage workshops. The large filter bag with a diameter of 360mm × length 810mm can accommodate more filter materials and can withstand a larger flow rate, and is commonly used in large-scale dairy factories, large wineries and other scenarios for large-volume liquid filtration.
Influencing Factors for Specification and Size Selection
Installation Space Limitation
The installation space is one of the key factors determining the specification and size of the sanitary pipeline filter. In the renovation projects of some old food factories, due to the compact layout of the original equipment, the installation space for the filter is limited. At this time, a filter with a small size needs to be selected. For example, a small wall-mounted sanitary pipeline filter may only have a width of 200mm, a height of 300mm, and a thickness of about 100mm, which can be installed in a narrow space to meet the filtration needs in a specific environment.
Processing Flow Requirement
Different production processes and usage scenarios have different requirements for the fluid processing flow. On a large beverage production line, to ensure production efficiency, it is necessary to process dozens of liters or even hundreds of liters of liquid per minute. This requires the sanitary pipeline filter to have a large filtration area and flow capacity, and a filter with a larger specification and size needs to be selected, such as a filter with a multi-cartridge structure and a large-diameter filter bag. In a small experimental device in a small laboratory, the liquid flow rate per minute may only be a few milliliters or dozens of milliliters, and a filter with a small specification can meet the requirements.
Hygiene standard requirements
The industries where sanitary pipeline filters are applied have strict requirements for hygiene standards, which will also affect the selection of specifications and dimensions. Some pharmaceutical industries with extremely high requirements for microbial control may need to choose filter specifications with special sterilization functions and internal structures that are easier to clean to ensure that no bacteria or other microorganisms will grow during the filtration process. For example, some filters with mirror-polished technology and dead-angle-free design may be slightly larger in size, but they can better meet the hygiene standards.
Relevant specification parameters of filter elements
Standard for filter element specification models
The common diameter specifications of filter elements are Φ10, Φ20, Φ30, etc., as well as various sizes between 10mm - 500mm. The larger the diameter, the larger the filtration area, and the better the filtration effect is usually. However, the cost will also increase accordingly. The length is usually between 100mm - 2000mm, and the common specifications are 10 inches, 20 inches, 30 inches, etc. The longer the length, the better the filtration effect, but it will also increase the resistance and cost. The filtration accuracy is usually measured in microns (μm), and the common accuracies are 0.1μm, 0.2μm, 0.5μm, 1μm, 5μm, 10μm, etc.
Filter element materials and structures
The filter element materials of sanitary pipeline filters are diverse, such as polypropylene, absorbent cotton, stainless steel, ceramics, etc. The selection is based on factors such as the chemical properties, temperature, and pressure of the filtering medium. In terms of structure, it includes melt-blown filter elements (PP cotton), wound filter elements, pleated filter elements, etc. Each structure is suitable for different filtration conditions and media. For example, the PP filter element is made of polypropylene ultrafine fibers through hot-melt entanglement. Its fibers randomly form a three-dimensional microporous structure in space, integrating surface, deep, and fine filtration. It can intercept impurities of different particle sizes and has the characteristics of high filtration accuracy, water resistance, and strong acid and alkali resistance. It is commonly used in sanitary fields such as drinking water treatment, medicine, and food.
Other parameters
The filter elements of air sanitary pipeline filters also include the filter element filtration grade (for example, F5 - F9 are coarse filters, and H10 - H14 are high-efficiency filters), outer frame materials (such as aluminum alloy, galvanized sheet, stainless steel, etc.), filter material materials (such as glass fiber, synthetic fiber, polymer materials, etc.), interface forms (such as flat mouth, bell mouth, high and low ends, etc.), and structural forms (such as pleated, bag-type, box-type, etc.). These parameters will also affect the performance and applicable scenarios of the entire sanitary pipeline filter.
The specifications of sanitary pipeline filters are rich and diverse. Choosing the appropriate specifications requires comprehensive consideration of various factors such as installation space, processing flow, hygiene standard requirements, and various parameters of the filter element to ensure that it can achieve the best filtration effect in different sanitary application scenarios.
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