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LV1160 Pre-sales information for Vertical Machining Center
I. Product Introduction and Use
This product is a semi-closed-loop vertical machining center with three-axis servo direct-coupled control for the X , Y , and Z axes. All three axes use steel ball rolling linear guides, which have large load capacity, wide span, and high precision. The XYZ directions use 45MM heavy-duty linear guides. The structure and overall dimensions are compact and reasonable. The spindle is driven by a servo motor through a synchronous belt. It can achieve one-time clamping of various complex parts such as discs, plates, housings, cams, and molds, and can complete multiple processes such as drilling, milling, boring, expanding, reaming, and rigid tapping. It is suitable for the production of multi-variety and small-to-medium batch products and can meet the processing requirements for complex and high-precision parts. It can be equipped with a fourth rotary axis to meet the processing requirements for special parts.
II. Main Structural Features
1. The main basic components such as the base, slide, worktable, column, and spindle box are made of HT300 cast iron. The base has a box-type structure, and the compact and reasonable symmetrical rib structure ensures high rigidity and anti-bending and shock-absorbing performance of the basic components. The A -type bridge-span column and the internal grid-shaped ribs effectively ensure the rigidity and accuracy during powerful cutting of the Z axis. The basic components are made by resin sand molding and have undergone aging treatment, which provides a guarantee for the long-term stability of the machine tool's performance.
2. The guide rails in the 45# Linear ball guide rails, featuring characteristics such as high speed, high rigidity, low friction, low noise, and low temperature rise variation. Combined with automatic forced lubrication, it improves the accuracy and service life of the machine tool;
3、 Z direction is balanced with a counterweight to ensure the smooth and stable movement of the spindle box; The drive motor in the Z direction is equipped with a power-off braking device;
4、 X , Y , Z The three - direction feeds adopt high - precision and high - strength internal - circulation double - nut pre - pressed large - lead ball screws, with high feed speed. The drive motor is directly connected to the screw through an elastic coupling. The feed servo motor directly transmits power to the high - precision ball screw without backlash, ensuring the positioning accuracy and synchronization of the machine tool;
5、 A high - speed, high - precision, and high - rigidity spindle unit is adopted, with strong axial and radial load - bearing capacity. The rotational speed can reach 8000rpm ; the spindle speed can be optionally configured with 10000rpm or 12000rpm ;
6、 The spindle adopts a central air - blowing structure. When the spindle releases the tool, it quickly cleans the inner taper of the spindle with high - pressure central gas, ensuring the clamping accuracy and service life of the tool;
7、 X , Y , Z The guide rails and screws in the three directions are all equipped with protective devices to ensure the cleanliness of the screws and guide rails, and to guarantee the transmission, movement accuracy, and service life of the machine tool;
8、 The external protection of the machine tool adopts a full-protection structural design, which is convenient to operate, safe and reliable, and aesthetically pleasing;
9、 It uses a reliable centralized automatic lubrication device, which automatically and intermittently lubricates each lubrication point of the machine tool at regular intervals and in a fixed amount. The lubrication time can be adjusted according to the working conditions;
10、 It uses 20-piece tool magazines in the form of a capstan (optional) or 24-piece disc-type tool magazines (optional) produced by professional manufacturers in Taiwan. The tool change is accurate, the time is short, and the efficiency is high. After millions of operation tests, it meets the reliability requirements. It has a damping structure, which can reduce the impact during movement and ensure the service life of the tool magazine. It is pneumatically driven, easy to use, and can change tools via the shortest path;
11、 It uses an oil-water separation device, which can separate most of the collected lubricating oil from the coolant, prevent the rapid deterioration of the coolant, and is beneficial to environmental protection;
12、 The operating system of the machine tool adopts the principle of ergonomics. The operation box is independently designed and can rotate on its own, which is convenient to operate.
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