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High-power liquid-cooled EV charging cable
Reference standard: IEC 62893-4-2
TUV Certificate No. R50569984
UL Certificate No. UL-US-L345899-14723-13104202-0
The products comply with IEC 62893-4-2 standard and certification for DC charging cables that meet the requirements of IEC 61851-1 mode 4 and are used with thermal management systems; these cables are intended for use in circuit-conductive charging systems with thermal management systems as specified in IEC 61851-23 and are intended for use in vehicle connectors that meet the requirements of IEC TS62196-3-1. The application mode of the cables is mainly used to connect electric vehicle charging devices to the charging infrastructure, thus providing fast power transmission to electric vehicles, and equipped with a certain number of signal and control lines to ensure accurate control and safe and error-free operation of the entire charging process. The cable use scenario is generally used in centralized charging stations, large parking lots, hotels, garages and other areas.
Product features: The cable structure is mainly composed of the main core of power supply, ground wire, signal wire or shield wire set, return pipe, filler and reinforcing rope combination. DC+ and DC- conductors are immersed in the cooling medium to take away heat through the medium and form a cooling circuit through the circulation of the return pipe, which eventually carries a larger current with a smaller conductor cross-section to achieve the effect of high-power fast charging; the product feels good, oil-resistant,acid-alkali-resistant, water-resistant and wear-resistant. Acid and alkali resistant, water resistant, wear resistant, crush resistant, crack resistant, UV resistant and flame retardant; all materials comply with RoHS 2.0 & REACH environmental standards. The products have applied for and obtained IEC standard product certification at TUV.
Product description:
| Construction | Features |
| 1.Conductor | 1.Rated temperature：-40℃～90℃ |
| Material: Bare Copper | 2.Rated Voltage：1500V.DC |
| 2.Insulation | 3.Flame Test: Testing method according to EN 60332-1-2 |
| Material: EVI-1 | 4.Min Bending Radius: ≥6*OD |
| 3.Filler | 5.Dielectric Voltage: 3.5kVac/15min.No Breakdown |
| Material: PP hemp or cotton yarn | 6.Cold Bending: -40℃/4h No cracks |
| 4.Tape | 7.Hot Shock: 150°C/1h No cracks |
| Material: Non-woven fabrics | 8.Oil Resistance: IRM902,100°C/168h Tensile and Elongation≥60% |
| 5.Sheath | 9.Crush Resistance: ＞11KN |
| Material: TPU | 10.Weather Resistance：720hin a xenon arc weatherometer, No cracks |
| Color: Black | 11.Environmental Requirements：Compliant with RoHS and REACH |
| 12.Maximum current ：400A、500A、600A、800A、1000A |
| Type | Size | Conductor Stranded OD mm Ref. | Blank pipe mm Ref | Max. Conductor resistance Ω/Km@20℃ | Permissible ampacity@20℃ ambient Ref. | Over diameter Ref. mm | Packing M/Reel (Ref.) |
| 62893 IEC 129 | 2×16+25+n×(0.5-1.5)+Reflux tube | 5.7/7.1 | Ø6 or Ø8 | / | Design structures according to standards or customer requirements | As per PO or agreement | |
| 2×25+25+n×(0.5-1.5)+Reflux tube | 6.8/7.1 | Ø8 | 500A | ||||
| 2×35+25+n×(0.5-1.5)+Reflux tube | 8.2/7.1 | Ø8 | 600A | ||||
| 2×50+25+n×(0.5-1.5)+Reflux tube | 10.2/7.1 | Ø8 or Ø10 | 800A | ||||
|
Note: 1. signal line range n = 0-10 2. the number of reflux tubes according to customer requirements 3. Cooling medium is defined by the client. | |||||||
The above product specifications, sizes and structures may change due to technological advances, and similar specifications can be designed and manufactured according to customer usage requirements.
Instead of choosing an off-the-shelf cable, contact a design expert to ensure that your cable solution meets all your expectations. Email us: leo@omgevcable.com
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