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1. Equipment Name
Low-oxygen Copper Rod Continuous Casting and Rolling Line (including Shaft Furnace and Holding Furnace)
2. Application
It’s used to melt, cast and roll copper.
3. Main Technical Parameters
Copper rod bundle dia.: Ф1600mm～Ф1700mm
Copper rod bundle weight: 3-5t
Production line capacity: 1100Kw (excluding melting furnace and holding furnace.)
Raw material: copper cathode
Product’s Quality: it is in accordance with the GB/T 3952-1998 《Electricity Copper Wire Bar》T1 Standard of China as well as the above requirements.
Overall Dimensions: 58×7.8×6.1m (excluding melting furnace, holding furnace and recycle cooling & filtering system. )
Total weight of equipment: 106t (excluding melting furnace and holding furnace.)
4. Composition and Requirements
The plant is composed of 1 set of shaft furnace with 18t/h capacity, 1 set of rotary holding furnace with 10t capacity, five-wheel casting machine, drive unit, roller shears, pieces spindling machine, straightener and burring unit, shaver, feeding device, rolling mill, emulsion lubrication system for rolling mill, oil lubrication system for rolling mill, cooling system for copper rod, back drive unit, rod rewinding device, waxing device, coiler, lifting platform and take-up roller way, packing machine and packing way, and electrical control system, etc.
1) Shaft furnace & Holding furnace
Raw material: copper cathode
Producing capacity: 16-18t/h
Outer dia. Of furnace cover: Φ2400 mm
Melting speed: 16-18t/h
Inner furnace control: CO analysis machine by Siemens.
Copper level monitoring inside furnace: Monitoring system.
2) Five-wheel Casting Machine: 1 set
Casting wheel dia.: Φ2100 mm
Material for casting wheel: Cu-Ag alloy
Speed control: by PLC
Cross-section area of casting wheel model lumen: 2170mm2
Steel belt dimension: 13000×3.0 mm
Casting ladle control: pneumatically+ PLC
Tension method for steel belt: pneumatically+ PLC
Safety measures: under power-off condition, casting ladle will reset automatically. (Controlled by PLC)
Main motor: 5.5 Kw AC Frequency conversions & speed regulated
3) Casted-bar Drive Unit: 1 set
Drive-roll dia.: Φ200 mm
Drive-roll control: pneumatically
Main motor: 4 Kw AC Frequency conversions & speed regulated
Speed control: synchronizing controlled by PLC
4) Rolling shears: 1 set
Control method: pneumatically + PLC.
5) Straightener and burring unit: 1 set
Control method: pneumatically + PLC.
6) Shaver: 1 set
Power & control: 0.75kw ×3 AC; pneumatically + PLC
7) Feeding machine: 1 set
Drive-roll dia.: Φ250 mm
Drive-roll control: pneumatically + PLC
Main motor: 2.2Kw
Speed control: synchronizing controlled by PLC
8) Rolling mill: 1 set
Producing capacity: max.16-18 t/h
Rod dia.: Φ8.0 mm
Rolling number: 12
Rolling speed control: synchronizing controlled by PLC
Main motor: 75Kw (1#, 2# stand), 355Kw (3#-12#stand); Siemens Full digital DC speed regulated.
Lubricating method: concentrated and recycled lubricating
Lubrication pump: 22Kw×2 AC
Protecting shell move control: hydraulically + PLC
9) Copper rod cleaning device: 1 set
Deoxidizing device: spraying type, with stainless steel nozzle and pipes.
Cooling device: spraying type, with stainless steel nozzle and pipes.
Drying device: spraying type, with stainless steel nozzle and pipes.
10) Arc-shaped roll way: 1 set
Guiding wheel dia.: Φ100 mm
11) Rod drive unit: 1 set
Main motor: 11Kw, AC
12) Waxing device: 1 set
13) Coiler: 1 set
Coiling type: flower type
Coiling bundle dia.: Φ1700 mm
Speed control: synchronizing controlled by PLC
Coil bundle weight: 3000-5000kg (adjustable)
14) Rod rewinding device: 1 set
Rewinding motor: 11Kw, AC
Speed control: synchronizing controlled by PLC
15) Lifting platform: 1 set
Control method: hydraulically + PLC
16) Packing device: 1 set
Control method: hydraulically + PLC
17) Tray, delivering, pressing and lifting roll way: 6sets
Motor: 3.0kw ×6 AC
18) Hydraulic system: 1 set
Oil efficient capacity: 1.2 m3
System pressure: 10 Mpa
Flow: 120 L/min
Hydraulic oil temperature: 30~45 ℃
Medium: high temperature antiwear hydraulic oil
Filtering accuracy: 20µ m
Pressure control accuracy: ±0.5Mpa
19) Electrical control system: 1 set
This system is composed of 3-phase 4-line system 380V, 50Hz, and low voltage power supply network; the total equipment power is about 700Kw. Including general electrical control, automatic display of temperature of the cast bar, speed synchronization control among the casting machine, drive unit, rolling mill, and coiler. Motor for the rolling mill is controlled by Siemens DC speed regulator. Control panel, console, and temperature sensors are supplied, and the whole system is jointly controlled by PLC touch-screen, which monitors all parameters in the operation process.
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