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1. Application and Composition
This plant works to produce low-oxygen glossy copper rod in 8mm diameter by means of continuous casting and rolling process, with cathode or red copper scrap as the feedstock.
The plant is composed of 1 set or 2 sets of reverberatory furnace with 60-ton capacity, five-wheel casting machine, drive unit, roller shears, straightener and burring unit, shaver, rolling mill, coiler, and electrical control system.
2. Brief Process Flow
Charging red copper scrap (grade 1 or grade 2) → melting and refining in reverberatory furnace → launder to protect molten copper → ladle → casting machine to get cast bar → roller shears → straightener → burring unit → shaver to treat cast bar → feed-in unit → rolling mill → cooling unit to quench rod → winding unit to pre-shape rod → star coiler to lay rod into coil.
3. Red Copper Scrap as Feedstock
Red copper scrap as the feedstock must be Grade 1 or above Grade 2.
Copper scrap on excellent grade (Pb
Copper scrap on grade 2 (Pb
Feedstock is charged into furnace according to the following proportion:
Scrap on grade 1 at 60% + grade 2 scrap at 40%
4. Main Technical Specifications
4.1. Diameter of rod: φ8mm
4.2. Capacity: 14~16tons/hr.
4.3. Weight of coil: 3.0~5.0tons
4.4. Overall dimension of plant: 40×7.8×6.1m (not including melting furnace and cooling water circulation system)
4.5. Weight of plant: 85 tons (not including melting furnace)
4.6. Total power of plant: 600kW (not including melting furnace)
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