Hardened steel Mold Finishing with High quality CBN Cutting Insert Finishing
1. Halnn Tools Hardened steel Mold Finishing with High quality CBN Cutting Insert Finishing
The machining characteristics of hardened steel:
(1) Hardened steel has high hardness, high strength and almost no plasticity;
(2) When processing high-hardness hardened steel parts, the cutting resistance is large and the cutting temperature is high;
(3) Due to the high brittleness of the quenched steel, it is not easy to produce built-up edge, and the surface roughness of the workpiece is not easy to guarantee;
(4) The thermal conductivity is poor, and the cutting heat is difficult to carry away by the chips.
For the processing of such high-hardness steel after quenching, Halnn Tools offers a variety of tool solutions:
(1) Intermittent cutting tool grade of hardened steel mold--BN-S20, high hardness, wear-resistant and anti-fracture, under high-speed cutting state, subject to intermittent cutting without chipping;
(2) Hardened steel mold finishing tool grade--BN-H10 / BN-H21, high hardness, good wear resistance, strong impact resistance, flexible clamping method of machine clamp, high precision and rough machining of hardened steel parts Good (can be stabilized within Ra0.8).
2. Characteristics of CBN Cutting Insert
Insert Grade | Machining Hardness | Processing Condition | Machining Materials |
BN-S20 | HRC45~68 | Roughing | Hardened Steel |
Semi-finishing | |||
BN-S200 | HRC45~68 | Semi-finishing | Hardened Steel, Superalloy |
Fine Finishing | |||
BN-H21 | HRC62~68 | Fine Finishing | Hardened Steel |
BN-H10 | HRC45~68 | Fine Finishing | Hardened Steel and High Strength Cast Iron |
BN-H20 | HRC45~63 | Fine Finishing | Hardened Steel |
BN-H11 | HRC45~63 | Fine Finishing | Hardened Steel |
3. Detailed data of CBN Cutting Insert
Type | Dimension | Standard Chamfer | Grades | Corresponding tool holder | |||||||
L(mm) | φI.C(mm) | S(mm) | r(mm) | BN-K1 | BN-S10 | BN-S20 | BNK30 | BN-S300 | |||
SNMN090304 | 9.525 | 9.525 | 3.18 | 0.4 | S01020 S01025 S02020 S02030 S05020 S10020 | ◎ | ● | ● | ● | CSDNN CSSNR/L CSKNR/L CSRNR/L CSXNR/L
| |
SNMN090308 | 9.525 | 9.525 | 3.18 | 0.8 | ◎ | ● | ● | ● | |||
SNMN090312 | 9.525 | 9.525 | 3.18 | 1.2 | ◎ | ● | ● | ● | |||
SNMN090404 | 9.525 | 9.525 | 4.76 | 0.4 | ◎ | ● | ● | ● | |||
SNMN090408 | 9.525 | 9.525 | 4.76 | 0.8 | ◎ | ● | ● | ● | |||
SNMN090412 | 9.525 | 9.525 | 4.76 | 1.2 | ◎ | ● | ● | ● | |||
SNMN120404 | 12.7 | 12.7 | 4.76 | 0.4 | ● | ● | ● | ● | ● | ||
SNMN120408 | 12.7 | 12.7 | 4.76 | 0.8 | ● | ● | ● | ● | ● | ||
SNMN120412 | 12.7 | 12.7 | 4.76 | 1.2 | ● | ● | ● | ● | ● | ||
SNMN120712 | 12.7 | 12.7 | 7.94 | 1.2 | ● | ● | ● | ● | ● | ||
SNMN120716 | 12.7 | 12.7 | 7.94 | 1.6 | ● | ● | ● | ● | ● | ||
SNMN150716 | 15.875 | 15.875 | 7.94 | 1.6 | ● | ● | ● | ||||
SNMN201020 | 20 | 20 | 10 | 2.0 | ● | ● | |||||
4.Application Case
Hardened steel Mold Finishing with High quality CBN Cutting Insert Finishing
5.Image
6. Contact us
If you have another question, pls feel free to contact us as below:
Contact us | |
Joanan@halnntools.com | |
+86 17537165259 | |
Skype | Joanna Guo |
+86 17537165259 | |
Send Inquiry to This Supplier
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