Interrupt Cutting Bearing Steel Wind Power Bearings Materials With Halnn Tools CCGW09T304-2S CBN Turning Insert
Interrupt Cutting Bearing steel Wind Power Bearings Materials with Halnn Tools CCGW09T304-2S CBN Turning Insert
1. Halnn Tools CBN Turning Insert Interrupt Cutting Bearing steel Wind Power Bearings
With the development of science and technology, the precision requirements for the processing of extra large bearings are getting higher and higher. Due to the limitation of the machining precision of the general CNC vertical lathe, the reaming reamer of the grinding process has a longer grinding time and lower efficiency. With the development and application of superhard tools (CBN tools), in many cold machining, grinding can be replaced by turning.
CBN tool features for hard-turned bearing:
(1) CBN tools have high oxidation resistance. When machining bearings with CBN tools, dry cutting is used as much as possible.
(2) CBN tools have a low coefficient of friction, which is conducive to the improvement of the surface quality.
2. Why Choose Halnn Tools CBN Turning Insert Interrupt Cutting Bearing steel Wind Power Bearingsings
CBN Inserts is the hardest tool material for processing ferrous materials. It is widely known as a hard turning blade. Halnn Tools CBN tool BN-H11 is a national patent product. It uses non-metallic ceramic as a binder to effectively improve the impact resistance. Resilience, and the BN-H11 grade belongs to the Brazed Polycrystalline CBN tool, which not only overcomes the limitation of the cutting depth caused by the small size of the Brazing CBN tool, but also effectively avoids the risk of CBN tool failure caused by the failure of the welding point. There are obvious advantages when turning bearings.
3. Pictures of CBN Insert
4. Details of Halnn Tools CCGW CBN Inserts
Type |
Dimension |
Standard Chamfer |
||||||
L(mm) |
φI.C(mm) |
S(mm) |
φd(mm) |
r(mm) |
BN-H11 |
BN-H20 |
||
CCGW09T304-2S |
9.7 |
9.525 |
3.97 |
4.4 |
0.4 |
S01015 |
● |
● |
CCGW09T308-2S |
9.7 |
9.525 |
3.97 |
4.4 |
0.8 |
● |
● |
|
CCGW09T312-2S |
9.7 |
9.525 |
3.97 |
4.4 |
1.2 |
● |
● |
|
CCGW120404-2S |
12.9 |
12.7 |
4.76 |
5.5 |
0.4 |
● |
● |
|
CCGW120408-2S |
12.9 |
12.7 |
4.76 |
5.5 |
0.8 |
● |
● |
|
CCGW120412-2S |
12.9 |
12.7 |
4.76 |
5.5 |
1.2 |
● |
● |
|
5. Cutting Conditions of Halnn Tools cbn insert
Insert Grade |
Machining Hardness |
Processing Condition |
Machining Materials |
BN-S20 |
HRC45~68 |
Roughing |
Hardened Steel |
Semi-finishing | |||
BN-S200 |
HRC45~68 |
Semi-finishing |
Hardened Steel, Superalloy |
Fine Finishing | |||
BN-H21 |
HRC62~68 |
Fine Finishing |
Hardened Steel |
BN-H10 |
HRC45~68 |
Fine Finishing |
Hardened Steel and High Strength Cast Iron |
BN-H20 |
HRC45~63 |
Fine Finishing |
Hardened Steel |
BN-H11 |
HRC45~63 |
Fine Finishing |
Hardened Steel |
6. Application Case
|
Machining Site: Raceway and End Surface Materials: GCr15 Hardness: HRC62 Insert Model: BN-S200 CCGW09T304 Cutting Data: Vc=60-250m/min, Fr=0.05-0.35mm/r, ap≤1mm Processing Type: Dry Cutting | |||
Compared with the Other company | |||
Insert Materials |
Inserts model |
Roughness |
Single piece cost |
Halnn BN-S200 |
CCGW09T304 |
Ra1.6 |
55% lower |
Other company |
CCGW09T308 |
Ra1.6 |
----- |
7. Our service
|
Pre-Sales Service l) Prompt reply and 24 hours online,professional team to provide best price and quality product. l) Same testing support l ) Every batch of products will be tested to ensure its quality. After-sales Service l) The real-time logistics information monitoring l ) Any questions about the product can be consulted at any time. l) Product with any problem can return. |
8. Contact us
Contact us | |
Joanan@halnntools.com |
|
+86 17537165259 |
|
Skype |
Joanna Guo |
+86 17537165259 |
|
Send Inquiry to This Supplier
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