Large-Scale CNC Gear Hobbing Machine With SIEMENS 802D CNC System
CNC Gear Hobbing Machine with SIEMENS 802D CNC System
GHKA-1250 GHKC-1250 GHKM-1250 GHKA-1600
Machine Summary
1. The model GHKA-1250, GHKM-1250 and GHKC-1250 CNC gear hobbing machines. It is a 2-axes CNC machine: X-axis(radial feed motion) and Z-axis(axial feed motion), which are all driven by AC servo-motors. The CNC system adopts German SIEMENS-802D. On the principle of continious indexing, the machine is capable of cutting cylindrical spur and helical gears, crowning and slightly tapered gears, as well as worm wheels by radial cutting method. Axial and radial feed axes are driven by AC servo-motors through preloaded ball screws. The machine is best sulted for mine, oil, marine engineering machinery industries for hobbing large gears.
2. The model GHKM-1250 precision CNC gear hobbing is developed base on general-purpose machine. It is used for cutting high precision gears.
3. The model GHKC-1250 hardened CNC gear hobbing machine is used for cutting hardened gears.
4. The model GHKA-1600 gear hobbing machine is developed on the basic of the model GHKA-1600 gear hobbing machine. CNC axes: X-axis(radial feed motion) and Z-axis(axial feed motion), which are all driven by AC servo-motors. The CNC system adopts German SIEMENS-802D. On the principle of continious indexing, the machine is capable of cutting cylindrical spur and helical gears, crowning and slightly tapered teeth, as well as worm wheels by radial cutting method. Axial and radial feed axes are drived by AC servo motors through preloaded ball screws. The machine is best suited for mine, oil, marine engineering machinery industries for hobbing large gears.
Remarks
1. Standard equipment includes, basic machine, hob arbor assemblines Φ32, Φ40 and Φ50 one for each, a complete set of change gears, a complete set of operating tools.
2. Special order: other dia. hob arbors Φ22, Φ27, Φ60.
Components for Special Order
- Workstay bottom blocked up 300mm/350mm/400mm for longer shaft gear
- Workstay adding height (distance between tailstock bore low end face and worktable surface
- Workstay center
- Workstay steady rest dia. Φ180-Φ270mm
- Worktable bore (bore dia.*depth) Φ260*300mm, Φ180*150mm
- Tool alignment device M8-M16
- Mangnetic chip conveyor for convenient to remove chip
Technical Parameters
| Specifications | Units | GHKA-1250 | GHKC-1250 | GHKM-1250 |
| Max. workpiece dia. without /with workstay | mm | 1250/1000 | 1250/1000 | 1250/1000 |
| Max. module | mm | 16 | 12 | 12 |
| Min. tooth number | 12 | 12 | 12 | |
| Max. worktable speed | rpm | 5 | 5 | 2.5 |
| Worktable dia.*hole dia. | mm | 950*200 | 950*200 | 950*200 |
| Hob speed/steps | rpm | 16-125/7 | 24-187/7 | 16-125/7 |
| Distance between hob axis and worktable surface | mm | 200-730 | 200-730 | 200-730 |
| Center distance hob axis and worktable | mm | 100-760 | 100-720 | 100-760 |
Distance between tailstock center bore low end face and worktable surface | mm | 580-1000 | 580-1000 | 580-1000 |
| Max. hob diameter*length | mm | Φ220*220 | Φ230*220 | Φ220*220 |
| Max. hob head swivel angle | deg | ±60 | ±60 | ±60 |
| X and Z-axis motor torque | N.m | 27 | 27 | 27 |
| Total power | kw | 32.75 | 32.75 | 32.75 |
| Main motor power | kw | 15 | 15 | 15 |
| T-slot worktable | 6*M20 | 6*M20 | 6*M20 | |
| Overall dimensions(L*W*H) | cm | 443*270*260 | 443*270*260 | 443*270*260 |
| N.W/G.W | kg | 15400/16600 | 15400/16600 | 15400/16600 |
| No. of cases | 2 cases in total | 2 cases in total | 2 cases in total |
| Specifications | Units | GHKA-1600 |
| Max. workpiece dia. without/with workstay | mm | 1600/1000 |
| Max. module | mm | 20 |
| Min. tooth number | 21 | |
| Max. worktable speed | rpm | 4 |
| Worktable dia.*hole dia. | mm | 1100*275 |
| Hob speed/steps | rpm | 19-176/8 |
| Distance between hob axis and worktable surface | mm | 200-730 |
| Min. center distance between hob axis and worktable | mm | 180-940 |
| Distance between tailstock center bore low end face and worktable surface | mm | 580-1000 |
| Max. hob diameter*length | mm | Φ260*230 |
| Max. hob head swivel angle | deg | ±60 |
| X and Z axis motor torque | N.m | 27 |
| Total power | kw | 32.75 |
| Main motor power | kw | 15 |
| T-slot of worktable | 6*M20 | |
| Overall dimension of machine(L*W*H) | cm | 448*270*260 |
| N.W/G.W | kg | 17000/18000 |
| No. of cases | 2 cases in total |
Foundation Plan
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