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High Efficiency CNC Gear Shaving Machine
320-Type and 400-Type
Machine Summary
The series gear shaving machines are of heavy-duty gear finish-cutting machines. The series gear shaving machines are high rigid ones. They are suited for finish cutting external cylindrical spur & helical gears, and shaft gears. The CNC axes are: cutter rotary motion; cutter head swiveling motion; worktable axial feed motion and cutter head slide radial motion, as well as copying mechanism, etc. These machines feature good rigidity, stability, easy adjustment and operation, and high efficiency. It is quite suitable for industries, such as automobile, motorcycle, and etc.
Main Features
1. The series CNC gear shaving machines have respectively controlled CNC axes: Z-axis radial feed of the slide, X-axis axial feed of the worktable, A-axis cutter head swivel angle, B-axis cutter rotation, W-axis copying mechanism.
2. Either parallel or plunge shaving is available.
3. Capable of shaving crowning and tapered gears.
4. Cutter head automatic releasing, swiveling and locking.
5. Shaving speed changed steplessly; radial and axial feed rates setup steplessly; micro-back feed of cutter; rough/finish shaving change-over, dwelling cutting.
6. High rigidity bearings for supporting spindle and centers.
7. Guideways for worktable axial movement and copying mechanism rest are of linear ones.
8. Rapid cutter locking mechanism.
9. Independent hydraulic and cooling systems.
10. Metered lubrication system for guideways.
11. Equipped with automatic magnetic chip conveyer.
Technical Parameters
320-Type
| Specifications | Units |
GS-320CNC1 GS-320CNC2 GS-320CNC3 GSK-320 GS-320CNC5 GSZ-320CNC5 |
GSD-320CNC1 GSD-320CNC2 GSD-320CNC4 GSD-320CNC5 |
GST-320CNC1 GST-320CNC2 GSKT-320T |
| Max. workpiece dia. | mm | 320 | 320 | 320 |
| Max module | Parallel-shaving:6 Plunge-shaving:4 |
Parallel-shaving:8 Plunge-shaving:6 |
Plunge-shaving:4 |
|
| CNC servo axes | Z-axis Z,X-axis Z,X,A-axis Z,X,A,B-axis Z,X,A,B-axis Z,X,A,B-axis |
Z-axis Z,X-axis Z,X,A,B-axis Z,X,A,B-axis |
Z-axis Z,A-axis Z,A,B-axis |
|
| Max. distance between two centers | mm | 700 | 700 | 700 |
| Cutter speed(stepless) | rpm | 50-400 | 50-400 | 50-400 |
| Radial feed speed(stepless) | mm/min | 0.2-500 | 0.2-500 | 0.2-500 |
| Worktable feed speed(stepless) | mm/min | 15-400(CNC1) 1-500(CNC2,3,4,5) |
15-400(CNC1) 1-500(CNC2,4,5) |
|
|
Center distance between cutter axis and center |
mm | 115-280 | 125-280 | 115-280 |
| Max. cutter diameter | mm | 240 | 240 | 240 |
| Cutter hole diameter | mm | 63.5 | 63.5 | 63.5 |
| Cutter width | mm | 20-50 | 20-50 | 20-50 |
| Cutter head swivel angle | deg | ±20 | ±20 | ±20 |
| Resolution of linear axis | mm | 0.001 | 0.001 | 0.001 |
| Resolution of A-axis | deg | 0.001 | 0.001 | 0.001 |
| Main motor power | kw | 5.5 | 5.5 | 5.5 |
| Total power | Kva | 15 | 15 | 15 |
| Main machine net weight | kg | 6000 | 6000 | 6000 |
| No. of cases | 2 cases in total | 2 cases in total | 2 cases in total |
400-Type
| Specifications | Units |
GS-400CNC1 GS-400CNC2 GSK-400 GS-400CNC5 |
GSD-400CNC1 GSD-400CNC2 GSD-400CNC4 GSD-400CNC5 |
GST-400CNC1 GSKT-400T |
| Max. workpiece dia. | mm | 400 | 400 | 400 |
| Max module | Parallel-shaving:6 Plunge-shaving:4 |
Parallel-shaving:8 Plunge-shaving:6 |
Plunge-shaving:4 |
|
| CNC servo axes | Z-axis Z,X-axis Z,X,A,B-axis Z,X,A,B,W-axis |
Z-axis Z,X-axis Z,X,A,B-axis Z,X,A,B,W-axis |
Z-axis Z,A,B-axis |
|
| Max. distance between two centers | mm | 750 | 750 | 750 |
| Cutter speed(stepless) | rpm | 50-400 | 50-400 | 50-400 |
| Radial feed speed(stepless) | mm/min | 0.2-500 | 0.2-500 | 0.2-500 |
| Worktable feed speed(stepless) | mm/min | 1-500 | 1-500 | |
|
Center distance between cutter axis and center |
mm | 140-320 | 140-320 | 140-320 |
| Max. cutter diameter | mm | 250 | 250 | 250 |
| Cutter hole diameter | mm | 63.5 | 63.5 | 63.5 |
| Cutter width | mm | 20-50 | 20-50 | 20-50 |
| Cutter head swivel angle | deg | ±20 | ±20 | ±20 |
| Resolution of linear axis | mm | 0.001 | 0.001 | 0.001 |
| Resolution of A-axis | deg | 0.001 | 0.001 | 0.001 |
| Main motor power | kw | 5.5 | 5.5 | 5.5 |
| Total power | Kva | 15 | 15 | 15 |
| Main machine net weight | kg | 6500 | 6500 | 6500 |
| No. of cases | 2 cases in total | 2 cases in total | 2 cases in total |
Standard Attachments
Independent hydraulic system
Independent automatic lubrication system
Magnetic chip conveyer
Safety switch
SIEMENS CNC system
Color LCD display
Standard RS232 interface
Machine data, specification and program disc
Electric cabinet with air conditioner
Machine status indication lamp
Working lamp
Manual chip flushing gun
Isolating vibration pads
Special tools for installation and adjustment
Optional Attachments
FANUC CNC system
Automatic loading or unloading device for disc-like and shaft gears
Auxiliary support cutter head
Expansion fixture for disc-like gears
Double-layer centers
Commercial Components
CNC system: SIEMENS or FANUC
Main hydraulic components: Taiwan KOMPASS
Key bearings: Japan NSK
Key lead screws and linear guideways: Taiwan HIWIN
Key sensors: Germany P+F
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