Water Bottle Filling Machine /bottle Wate Filling Machine

Water Filling Machine 3 in 1

Main Features:

1. Bottle in feed

    A.Washer

      1)        Bottle in feed by combination of in feed screw and in feed star wheel

      2)        Equipped with bottle jam protection device.

    B. Rinser

      1)        The rotary wheel is a fully AISI304 stainless steel welded structure.

      2)        The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of AISI304 stainless steel, this bottle clamp is hygienic and durable.

      3)        The high efficiency atomizing spray nozzle installed on bottle clamp incorporating technology from Spaying Systems Co. Ltd., is capable of cleaning any part of bottle inner wall, and also saves rinsing water.

      4)         Covering of bottle clamps and elevator are product of IGUS

      5)         The rinse is driven by driving system positioned inside machine frame via gear transmission.

     C.Filler

      1)         The filler is designed and manufactured with application of Italy technology, providing hardware guarantee for securing product quality and reducing loss.

      2)         Rotary wheel are fully made of stainless steel AISI304.

      3)         Filling valves are designed and manufactured with German technology, made of AISI304, featuring high filling accuracy and high filling speed.

      4)         Bottles are raised and lowered by cam controlled lifting cylinder. Valve opening mechanism is actuated by air cylinder.

      5)         All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.

      6)         Hydraulic pump is float-ball controlled.

      7)         The filler is driven by driving system positioned inside machine frame via gear transmission.

     D. Capper

      1)         The capper is most precise part in 3 in 1 filling machine, because the quality of machine is important to running credibility and product quality. The sealing machine in our company has strongpoint as follows:

The equipment is designed with the support of experts from school of engineering and mechanical in Shanghai JiaoTong University, and uses the technology of ZALKIN in France, most advance technology in the world, developed with the experience of asepsis filling machine.

For example, a) extruding wheel (main part to control the stability when sealing), uses the technology of ZALKIN. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. b) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial, which makes variation more easily.

The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.

      2)         The cover track has the device to prevent the reversal cover from passing and pick out the reversal cover. Meanwhile the photoelectric switch can stop the machine automatically when there is no cover on the track, by which it can avoid bottle without cover effectively.

      3)          It also has the bottle check-up switch. Together with cylinder on the joint of the cover track and cover lift, they can control the cover flow and stop it in case no bottle to reduce the quantity of cover.

      4)          Highly effective acentric way for cap sorting to reduce the abrasion.

      5)           It has the check-up device to control the cover lift.

2. Transfer star wheel

     1)        Made of stainless steel of superior quality.

     2)        Equipped with bottle jam protection device.

3. Discharge star wheel

     1)        Nylon star wheel and conveyor belt work together to discharge bottles.

     2)        Equipped with bottle jam protection device.

4. Discharge conveyor

     1)        Driving motor is frequency inverted to synchronize with the filling monobloc to prevent bottles from falling.

     2)        Discharge conveyor belt is equipped with photocell switch to slow down and stop filling monobloc in case of fallen bottles.

Machine Frame

     1)        The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet (AISI304).

     2)        Driving system of the filling monobloc is positioned under the machine table. One main motor provides driving power via gear transmission

     3)        The gear transmission system is an interleaved arrangement of steel gears and nylon gears

     4)        The output shaft of the main motor is equipped overload protection to secure machine safety.

     5)        The electrical cabinet is made of AISI304 stainless steel. From bottle in feed to bottle discharge, a PLC controls the fully automatic operation of the filling monobloc.

Main Configuration

     1)        Material of filling valve is SS304.

     2)        Material of rinse and rotary plate, machine table is stainless steel 304.

     3)        Main motor: ABB

     4)        Sliding bearing: Igus, Germany.

     5)        Transducer: MITSUBISH

     6)        Touch screen: DIGITAL

     7)        PLC: OMRON

     8)        Pneumatic components: FESTO, Germany.

     9)        Seals: National brand

    10)       Photocell switch and proximity switch: TURCK (Germany)