steel floor decking forming machine/metal deck floor covering machine

Specifications

Material Spec           Galvanized steel sheet at stress 33KSI;

Thickness: 0.8mm to 1.2 mm

Width: 1250mm

Working Speed         10 ~ 12 m/min

Cutting Tolerance       ≤±2.5mm ( length≤ 5000mm)

                     ≤±3mm ( 5000mm < length ≤ 10000mm)

Power Requirement     Main motor power: 18.5Kw

Hydraulic station power: 4Kw

Passive Uncoiler       Max. Capacity: 5000kgs

Main roller             about 29 stands      

Type of cutting          Roll-formed and length-set cutting

Machine Dimension     About 26000×1400×1400mm

Material of Main Equipment

Roller MaterialHigh grade No.45 forged steel, with digital-controlled procession,

Panted with hard chrome.

Active Shaft Material    High grade No.45 carbon wrought steel,which can improve the integrated mechanic feature of the shaft

Electric Elements       PLC control panel, transducer imported from Mitsubishi of Japan.

Other elements from famous suppliers in China

Cutter blade            Cr12 mould steel with quenched treatment

Component and Function

Coil Feeding Equipment     Consists of one un-powered uncoiler with capacity of 5000kgs and its base. The steel sheet is manually fed to the guiding equipment under the function of friction and traction

Guiding Equipment        Adopting guiding bar and sliding block to control the width and position of the steel sheet. The coil is guided in the correct position and passed to the roll forming equipment.

Mainframe Transmission    Transfer the main motor power to the rollers through chains and sprockets, and also transfer the coil sheet.

Lubricating roller           The roller covered with soft material, the oil is absorbed in the soft material, when the steel coil pass, the oil will paste on it.

Roll forming system:      The main frame of machine is welded separately and the outside wall is connected by screw after being roto-blasted on the surface. The rollers are surface-chrome plated after being machined by the exact machine tool.

Pressing equipment:         After formed the shape of the tile panel, pressing the tile panel with pressing equipment which ensures the shape lasting and more beautiful.

Post Cut Equipment         The length and blocks can be set by the buyer through the control panel, when reach the set length, the machine will cut the panel automatically. The cutting is finished under the power of hydraulic station which guarantees the precision of cutting.

Hydraulic Station           Supplies the initial power to the cuter through a closed oil tank. It is off without cutting, which can save the power.

PLC Control Panel        The electric controlling system of this machine consists of five parts: operating system, screen, PLC, transducer and strong electricity part. The controlling system of this machine are imported from Mitsubishi company of Japan. The system uses modularized structure and has convenient, reasonable, canonical wiring arrangement, and its maintenance is quite easy. The independent operating console facilitates the mutual dialogue between the operator and the machine. The operation is easy and steady and can be choosed operation by manual or automatically.

Supporter Table            To support the finished panels. The quantity we supply is 2 pieces with length 2000mm, it can support panels with 10000mm at normal condition.

Working Flow

Uncoiling the sheet    Sheet guiding    Lubrication         Roll forming        

Measure length       Cutting the panel       panel come out

 Standard Equipment of Machine

Un-powered Uncoiler            1pc

Guiding Equipment              1set

Lubricating roller                 1pc

Roll Forming Equipment          1set

Post Cut Equipment              1set

Hydraulic Station                1pc

PLC Control Panel              1pc

Supporter Table                2pcs