Manual Encapsulation Machine

Specifications

Manual Encapsulation Machine, Hand Held Capsule Filler, 00 Semi Automatic Capsule Filler, Nutrition Capsule Filler Manufacturer

Manual Encapsulation Machine  is the Ideal High Speed Automatic Capsule Filler for small to medium scale production batches. The machine conforms to GMP standards and is robust in construction ensuring trouble free noiseless operation. The machine is made of Stainless Steel 304 material and all powder contact parts are made in Stainless Steel 316 materials. The machine is very compact and operator friendly.

Salient Features:-

• Compact GMP model
• Conforms to all leading international standards and can pass through all audit compliance
• Fast & easy changeover of setting. Special gauges are provided for the same
• Can fill all types of powder
• The segment design is unique and hence the movement is very free
• AC drive provided for speed adjustment
• The tamping system of filling the powder ensures accuracy of filling at ±2%.
• The weight adjustment mechanism is simple and fast
• The panel is fitted with programmable logic control (PLC) system with visual display of the various parameters
• Powder level in the filling chamber is controlled by sensor to avoid powder Low level
• Alignment of the upper and lower segments and tamping pins with dosing disc can be easily achieved with guide pins
• The machine is designed for easy cleaning & maintenance

 

Process Operation:-

Capsules are loaded and separation of cap and body takes place with the aid of vacuum. Unopened capsules are ejected into the collection box. The dosing tube is put into powder plate and powder is compressed into slug from the powder and slug is ejected into the opened capsules. Unfilled powder is reclaimed from the collector. Capsules are joined by upper and lower closing pins. Filled capsule is ejected into the collection chamber. The residue powders are cleaned by suction for the next cycle of operation.

Safety System:-

Machine stops automatically in the event of following problems through safety interlock system.

• No capsules
• No powder
• Door in open condition
• Abnormal load
• Air pressure low

The dosing tube system is designed in such a way that the powder temperature will never rise during the filling process

 

Technical Specification

 

Model	ACF 70
Production Output	70,000 Capsules/hour
Product Contact Parts	Stainless Steel 316
Other Non Contact Parts	Stainless Steel 304
Main drive:	1.5 H.P., 380/440 Volts, 3 Phase, 50 Hertz
Powder feeder:	0.25 H.P., 380/440 Volts, 3 Phase, 50 Hertz
Dust Extractor:	2 H.P., 380/440 Volts, 3 Phase, 50 Hertz, 125 CFM
Vacuum Pump:	3 H.P., 380/440 Volts, 3 Phase, 50 Hertz
Vacuum:	500 mm (20) of Hg at 1000 Liters/min (30CFM)
Compressed air:	200 Liters/min (8 CFM) at 100 psi
Dimension:	1500 mm (L) 1400 mm (W) 2500mm (H)
Net Weight:	1500 Kgs. Approx.

  

Note: Electrical characteristics can be adjusted as per customer’s domestic power requirements.