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Help CenterSkid Mounted Design Plug-Play Hypochlorite Acid System for On-Site Chlorine Production
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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd., a professional manufacturer based in Tianjin, China, proudly presents our Skid Mounted Design Plug-Play Hypochlorite Acid System for on-site chlorine production. This advanced system is engineered to deliver high-purity hypochlorite acid directly at your facility, eliminating the need for hazardous chemical transportation and storage. With a compact, fully integrated skid mounted design, it offers a hassle-free plug-and-play solution that significantly reduces installation time and operational complexity.
Our system is ideal for industries requiring a reliable, continuous supply of chlorine for disinfection, bleaching, or oxidation processes. Whether you are in municipal water treatment, industrial wastewater management, or swimming pool sanitation, the ZLN Hypochlorite Acid System provides a safe, economical, and environmentally friendly alternative to traditional chlorine gas or bulk bleach. Backed by our years of manufacturing expertise and a strong global presence across North America, South America, Europe, and beyond, this product is built to meet the highest standards of performance and durability.
Key Features & Technical Specifications
All-in-One Skid Design: Pre-assembled on a robust steel skid, including reactor, control panel, pumps, and dosing system – ready to connect to power and water.
Plug-Play Operation: Minimal site preparation required; simply connect to water supply, power, and drainage, and the system automatically produces hypochlorite acid on demand.
High Efficiency Electrolysis: Utilizes advanced electrolytic cells to produce hypochlorite acid from a dilute salt solution, achieving up to 0.8% active chlorine concentration.
Smart Control System: Equipped with an intuitive PLC touchscreen interface that monitors and adjusts production parameters (flow rate, current, temperature) for consistent output quality.
Safety Features: Built-in hydrogen gas detection, automatic shutdown, over-temperature protection, and leak detection to ensure safe operation.
Corrosion-Resistant Materials: Wetted parts made of UPVC, CPVC, or titanium (optional) for long service life in harsh chemical environments.
Compact Footprint: Space-saving design suitable for indoor or outdoor installation, with optional weatherproof enclosure.
Low Operating Cost: Produces hypochlorite acid on-site using only salt, water, and electricity – reducing chemical procurement and logistics expenses.
| Parameter | Specification |
|---|---|
| Model Range | ZLN-HA-100 to ZLN-HA-5000 (customizable) |
| Chlorine Production Capacity | 50 – 5000 g/h (as Cl₂ equivalent) |
| Power Consumption | 2.5 kWh per kg of chlorine produced |
| Salt Consumption | 2.0 kg per kg of chlorine |
| Operating Temperature | 5°C – 40°C |
| Water Supply | Softened water, flow rate 0.5 – 5 m³/h (depending on model) |
| Dimensions (L×W×H) | Customizable, typically 1.8m × 1.0m × 1.5m for small units |
Benefits for Your Business
Eliminate Chemical Hazards: No more handling of chlorine gas cylinders or bulk sodium hypochlorite tanks – safer for workers and the environment.
Reduce Logistics Costs: On-site production cuts down transportation, storage, and disposal expenses associated with purchased chemicals.
Consistent Product Quality: Automated control ensures stable hypochlorite acid concentration, free from degradation over time.
Quick Installation: Plug-and-play skid design means you can be operational within days, not weeks.
Scalable: Modular design allows easy capacity expansion by adding additional units.
As a leading manufacturer with a strong export record to over 30 countries, including North America, South America, Eastern Europe, Southeast Asia, Africa, and Oceania, Tianjin ZLN Technology ensures every system is rigorously tested before shipment. Our products are widely used in municipal water treatment plants, industrial parks, and commercial pools. We offer customizable solutions tailored to your specific flow rate, concentration, and automation requirements. All units are shipped from our port in Tianjin with full documentation and technical support.
Contact us today to discuss your project and receive a detailed proposal. Our team of engineers will assist you in selecting the optimal model for your application. Experience the reliability and efficiency of ZLN's on-site hypochlorite acid generation – a smart investment for your water treatment needs.
Frequently Asked Questions
Q: What is the hypochlorite acid concentration produced by this system?
A: The system typically produces a hypochlorite acid solution with an active chlorine concentration of 0.5% to 0.8% (as Cl₂). This can be adjusted based on your specific requirements by modifying the electrolysis parameters.Q: How much salt and electricity does it consume?
A: Salt consumption is approximately 2.5–3.5 kg per kg of chlorine produced, and power consumption is around 3.5–5.0 kWh per kg of chlorine. Actual values depend on water quality and operating conditions.Q: Is the system fully automatic?
A: Yes, the system is equipped with a PLC-based control system that automatically adjusts production based on demand. It also includes safety interlocks and alarms for low salt, high temperature, or gas detection.Q: Do I need to provide a special water supply?
A: It is recommended to use softened water to prevent scaling on the electrodes. If your water is hard, we can provide a pre-treatment option (water softener) as an accessory.Q: What is the lifespan of the electrolytic cell?
A: The electrolytic cells are designed for long service life, typically 3–5 years depending on operating hours and maintenance. They are replaceable and available from our after-sales department.Q: Can the system be installed outdoors?
A: Yes, the skid can be provided with a weatherproof enclosure for outdoor installation. Indoor installation is also straightforward with proper ventilation.Q: What after-sales support do you offer?
A: We provide comprehensive technical documentation, remote troubleshooting, and spare parts supply. Our team can also arrange on-site commissioning upon request. We have distributors in many regions for local support.Q: How long does it take to deliver?
A: Typical lead time is 30–45 days after order confirmation, depending on the model and customization. We can expedite for urgent projects upon discussion.
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