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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd., a professional manufacturer based in Tianjin, China, is proud to introduce our Fully Automatic Hypochlorite Acid Production Unit with Digital Flow Control. This advanced system is designed to produce high-purity hypochlorite acid on-site, offering a reliable and cost-effective solution for disinfection and water treatment. With our expertise in electrochemical technology and precise digital flow control, we ensure stable operation, minimal chemical consumption, and consistent output quality. Whether you need small-scale or large-scale production, our unit meets your requirements with efficiency and safety.
Key Features & Technical Specifications
Fully Automatic Operation – PLC-based control system manages the entire process, from brine mixing to electrolysis and product discharge, requiring minimal manual intervention.
Digital Flow Control – High-precision digital flow meters and PID controllers regulate the feed rate of brine and water, ensuring accurate concentration of hypochlorite acid (adjustable from 0.5% to 1.5% as available chlorine).
High-Efficiency Electrolysis – Titanium alloy electrodes coated with mixed metal oxides (MMO) provide long service life and low energy consumption (approx. 4-6 kWh per kg of chlorine equivalent).
Safe & Reliable Design – Built-in gas-liquid separator, automatic hydrogen venting, over-temperature protection, and leak detection ensure safe operation in any environment.
Durable Construction – Main components made of UPVC, PVDF, or titanium, resistant to corrosion and chemical attack, suitable for continuous industrial use.
Compact & Modular – Skid-mounted design saves floor space and allows easy integration into existing water treatment systems.
| Parameter | Specification |
|---|---|
| Production Capacity (L/h) | 50 / 100 / 200 / 500 / 1000 / 2000 / 5000 (customizable) |
| Available Chlorine Concentration | 0.5% – 1.5% (adjustable) |
| Power Consumption | 2.5 kWh/kg Cl₂ |
| Salt Consumption | 2.0 kg per kg Cl₂ |
| Operating Temperature | 5°C – 40°C |
| Power Supply | AC 220V/380V, 50/60Hz (3-phase, optional) |
Benefits for Your Business
Reduced Chemical Costs – Produce hypochlorite acid on-site using only salt, water, and electricity, eliminating the need for expensive transportation and storage of commercial bleach.
Consistent Quality – Digital flow control ensures stable concentration, meeting your disinfection requirements without fluctuations.
Labor Savings – Fully automatic operation with remote monitoring capability (optional) reduces the need for dedicated operators.
Environmentally Friendly – Low energy consumption and no hazardous by-products; the system uses safe raw materials.
Customizable Solutions – We offer tailored designs to match your specific capacity, automation level, and site conditions.
Why Choose ZLN Technology?
As a leading manufacturer in China, Tianjin ZhuoLiNeng Technology Co., Ltd. has been serving global markets including North America, South America, Europe, Africa, Oceania, and Asia. Our products are shipped from the port of Tianjin with efficient logistics. We provide comprehensive after-sales support, including installation guidance, commissioning, and technical training. Our team is committed to delivering high-quality, reliable equipment that meets your production goals. Contact us today to discuss your requirements and receive a customized quotation!
Frequently Asked Questions (FAQ)
What raw materials are needed for this unit?
Only common salt (NaCl, food-grade or industrial), water, and electricity. No additional chemicals required.How often does the unit require maintenance?
Routine maintenance includes cleaning the electrodes every 2-3 months and checking the flow meters and pumps. The system is designed for low maintenance.Can the digital flow control adjust the concentration automatically?
Yes, the PLC automatically adjusts the brine flow rate and water dilution to maintain the set concentration of hypochlorite acid.What is the typical lifespan of the electrodes?
With proper operation, the titanium MMO electrodes last 3-5 years or more, depending on the water quality and usage intensity.Do you provide installation and training services?
We offer remote guidance and on-site commissioning support (subject to agreement). Detailed manuals and video tutorials are also provided.Is the unit suitable for outdoor installation?
Yes, the skid-mounted design is weather-resistant, but we recommend a sheltered area to protect the electrical components from direct rain and extreme temperatures.What safety features are included?
Automatic hydrogen gas detection and venting, overcurrent protection, low-liquid-level alarm, and emergency stop button.Can I integrate this unit with my existing SCADA system?
Yes, the PLC supports Modbus RTU/TCP for remote monitoring and control. Custom integration is available upon request.
Ready to upgrade your disinfection process? Contact ZLN Technology for a competitive quote and fast delivery from Tianjin port. We look forward to partnering with you!
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