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As a leading manufacturer based in Tianjin, China, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. specializes in advanced water treatment solutions. Our Skid Mounted Plug-Play Hypochlorite Acid System is engineered to deliver reliable, on-site generation of hypochlorous acid for industrial wastewater disinfection. This ready-to-use system eliminates the need for complex on-site assembly, reduces installation time, and ensures consistent performance even in harsh environments.
The system is designed with a compact skid-mounted frame, integrating all critical components—reaction vessel, dosing pump, control panel, and safety valves—into a single unit. It operates on a simple electrolysis process using diluted salt water to produce hypochlorous acid, a powerful and environmentally friendly disinfectant. With plug-and-play connectivity, operators can start treating wastewater immediately after connecting power and water supply.
Key Features & Benefits
Skid-Mounted Design: Pre-assembled and tested at factory, reducing on-site labor and commissioning time by up to 70%.
Plug-Play Operation: Simple connection to water, power, and drain; no specialized chemical handling required.
On-Site Generation: Produces hypochlorous acid from salt, water, and electricity, eliminating transportation and storage of hazardous chemicals.
Adjustable output concentration (500–2000 ppm) to match various disinfection requirements.
Low maintenance with automatic cleaning cycle and self-diagnostic control system.
Corrosion-resistant materials (316L stainless steel or UPVC) ensure long service life in industrial environments.
Technical Specifications
| Parameter | Value |
| Hypochlorous Acid Production | 500–5000 L/h |
| Available Chlorine Concentration | 500–2000 ppm (adjustable) |
| Power Consumption | 3–15 kW (depending on model) |
| Water Consumption | 0.5–2 m³/h |
| Salt Consumption | 1–5 kg/h |
| Operating Temperature | 5–40°C |
| Control System | PLC + HMI Touch Screen |
Our system is designed to meet the rigorous demands of industrial wastewater treatment, including pulp and paper, textile, food processing, and municipal wastewater plants. The plug-and-play feature allows quick deployment in emergency disinfection scenarios or as a permanent solution. With automatic dosing and real-time monitoring, operators can maintain precise hypochlorous acid concentration, minimizing chemical waste and ensuring compliance with discharge standards.
Why Choose ZLN?
10+ Years of Experience in designing and manufacturing water treatment systems, with installations across North America, Europe, Asia, and Africa.
Customizable Solutions: We adapt the system to your specific flow rate, available space, and power supply. Optional remote monitoring and data logging are available.
Global Shipping: All systems are shipped from our Tianjin port with robust packaging to ensure safe delivery worldwide.
After-Sales Support: We provide technical documentation, online training, and spare parts support.
Trust ZLN for your industrial wastewater disinfection needs. Our skid-mounted plug-play hypochlorite acid system is a proven, cost-effective solution that reduces chemical risks and operational complexity. Contact us today for a customized quote or technical consultation. With our factory-direct pricing and global logistics network, you get a reliable system delivered on time.
Frequently Asked Questions
Q: What is the difference between hypochlorous acid and sodium hypochlorite?
A: Hypochlorous acid (HOCl) is a more potent disinfectant than sodium hypochlorite (NaOCl) at neutral pH, with higher oxidation potential. Our system produces HOCl directly, which is more effective at lower concentrations and safer for the environment.Q: How long does installation take?
A: The skid-mounted system is designed for plug-and-play. Once delivered, you only need to connect water, power, and drain. Typical installation takes 1–2 days, including commissioning.Q: What raw materials are required?
A: Only salt (NaCl, technical grade), water, and electricity. No hazardous chemicals need to be stored on site.Q: Can the system handle fluctuating wastewater flow rates?
A: Yes, the PLC-controlled system automatically adjusts hypochlorous acid production based on flow rate and demand signals from your process.Q: What is the lifespan of the system?
A: With proper maintenance, the system can operate for 10–15 years. Key components like electrodes are replaceable.Q: Is the system safe to operate?
A: Yes, it includes multiple safety features: automatic shutdown in case of overpressure, high temperature, or low water level. The system is enclosed and designed to minimize operator contact.Q: Do you offer customization for different capacities?
A: Absolutely. We can design systems from 100 L/h to 10000 L/h, and skid dimensions can be adjusted to fit your site constraints.Q: What certifications does the system have?
A: The system is manufactured according to international standards. Specific certifications (e.g., CE, UL) are available upon request depending on the target market. Please contact our sales team for details.
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