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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd., a professional manufacturer specializing in water treatment disinfection systems, proudly introduces the Skid Mounted Plug-Play Hypochlorite Acid Generator designed specifically for municipal water treatment. This innovative system generates high-purity hypochlorous acid (HOCl) on-site from salt, water, and electricity, providing a safe, efficient, and cost-effective alternative to traditional chlorine gas or bleach. With its compact skid-mounted design, the unit arrives fully assembled and tested, ready for immediate installation and operation – simply connect utilities and start disinfecting.
Key Features & Benefits
On-Site Generation: Eliminates the risks associated with transporting, storing, and handling hazardous chlorine gas or bulk sodium hypochlorite. Only common salt (NaCl) is required as feedstock.
High-Purity Hypochlorous Acid: Produces a solution with a pH of 5.0–6.5, where the active chlorine species is predominantly HOCl – the most effective bactericidal and virucidal agent for water disinfection.
Skid-Mounted Plug & Play: The entire system is pre-piped, pre-wired, and mounted on a sturdy steel skid. No field assembly needed. Just connect water, power, and drain, and the system is operational within hours.
Intelligent PLC Control: Equipped with a user-friendly touchscreen interface that automatically adjusts production rate based on water flow demand, ensuring consistent residual chlorine levels.
Low Operating Cost: Produces 1 kg of active chlorine using only ~4 kg of salt and 4–5 kWh of electricity, significantly reducing chemical costs compared to purchased bleach.
Compact Footprint: Space-saving design suitable for both indoor and outdoor installations. The skid footprint is typically 2×1.5 meters, allowing easy integration into existing treatment plants.
Safety & Environmental Compliance: No hazardous chemical byproducts, no chlorine gas leaks. The system features multiple safety interlocks, leak detection, and automatic shutdown.
Technical Specifications (Typical Model ZLN-HOCL-1000)
| Parameter | Value |
| Active Chlorine Production Rate | 1.0 kg/h (0.5–5 kg/h available) |
| Product Solution Concentration | 0.5–0.8% as Cl₂ |
| Salt Consumption | 2.0 kg per kg Cl₂ |
| Power Consumption | 2.5 kWh per kg Cl₂ |
| Power Supply | 380V/50Hz, 3-phase (customizable) |
| Water Supply Pressure | 0.2–0.4 MPa |
| Operating Temperature | 5–45°C |
| Skid Dimensions (L×W×H) | 2000×1500×1800 mm |
| Weight | 850 kg |
Why Choose ZLN Skid Mounted Hypochlorite Acid Generator?
Plug and Play Simplicity: No need for complex field installation or specialized technicians. Our system is factory-tested and shipped ready to run.
Scalable Solutions: Available in various sizes from 0.5 kg/h to 5 kg/h active chlorine output, suitable for small to medium municipal water treatment plants.
Durable Construction: Built with AISI 304 stainless steel electrolytic cells and titanium electrodes coated with mixed metal oxides (MMO) for long service life.
Automatic Cleaning: The system includes periodic reverse polarity cleaning to prevent scale buildup, ensuring consistent performance.
Remote Monitoring Option: Optional SCADA integration allows operators to monitor and control the generator from a central control room.
Trusted by Municipalities Worldwide
Tianjin ZhuoLiNeng Technology Co., Ltd. has been a reliable manufacturer of water disinfection equipment since our establishment. Our products are exported to over 20 countries including North America, South America, Eastern Europe, Southeast Asia, Africa, and Oceania, serving municipal water treatment plants, hospitals, swimming pools, and industrial applications. With our port of shipment in Tianjin, China, we ensure fast and efficient logistics. Our team of experienced engineers provides technical support, installation guidance, and after-sales service. Backed by years of R&D and thousands of successful installations, we are confident that our Skid Mounted Plug-Play Hypochlorite Acid Generator will meet your disinfection needs with reliability and economy. Contact us today to discuss your project requirements and request a customized quotation.
Frequently Asked Questions (FAQ)
What raw materials are needed to operate the generator? Only common salt (NaCl, purity ≥99%), water, and electricity. No hazardous chemicals are required.
How long does it take to install and commission? Since the system is skid-mounted and pre-tested, installation typically takes 2–4 hours for plumbing and electrical connections. Commissioning and training can be completed within one day.
What is the lifespan of the electrolytic cell? With proper maintenance, the titanium electrode cell typically lasts 5–8 years depending on operating conditions. The cell is replaceable and cost-effective.
Can the generator be used for well water or surface water? Yes, the generated hypochlorous acid is effective for disinfecting any type of water intended for municipal supply, including groundwater, surface water, and treated wastewater.
What safety features are included? The system includes automatic shutdown in case of low water flow, high temperature, gas leakage, or electrical fault. It also has a ventilation system and emergency stop button.
Do you provide training for operators? Yes, we provide detailed operation manuals and remote training via video call. On-site training is available upon request.
Is the system customizable for different production capacities? Absolutely. We offer standard models from 0.5 kg/h to 5 kg/h active chlorine. Higher capacities can be achieved by paralleling multiple units.
What is the warranty period? We offer a standard 12-month warranty covering manufacturing defects. Extended warranty options are available.
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