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Help Center304 Stainless Steel Wastewater Evaporator With PLC Control, 220V/380V, 50Hz, Auto Operation, 500L/h Capacity
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998 with an annual export value of US$5-10 million. Our 304 Stainless Steel Wastewater Evaporator with PLC Control is designed for efficient, reliable, and automated wastewater volume reduction. With a compact footprint and robust construction, this evaporator handles up to 500 liters per hour, making it ideal for small to medium industrial applications. Whether you need to treat process water, cooling tower blowdown, or industrial effluent, this unit delivers consistent performance with minimal operator intervention.
The evaporator features a 304 stainless steel tank and heat exchanger, offering excellent corrosion resistance and long service life. The PLC-based control system supports fully automatic operation, including start-up, shutdown, and alarm management. It operates on standard 220V or 380V, 50Hz power supply, making it suitable for global markets. The system is pre-programmed with safety interlocks and can be customized to meet specific site requirements.
Below are the key technical specifications and advantages of this evaporator:
| Parameter | Value |
| Model | BOLI-WE500 |
| Evaporation Capacity | 500 L/h |
| Material of Construction | 304 Stainless Steel |
| Power Supply | 220V/380V, 50Hz, 3-Phase |
| Control System | PLC with HMI Touchscreen |
| Operation Mode | Fully Automatic |
| Heating Method | Electric Immersion Heater |
| Dimensions (L×W×H) | 1800×1200×2000 mm (approx.) |
| Weight | ~850 kg |
Key Features & Benefits
- 304 Stainless Steel Construction: Resists corrosion from acidic or alkaline wastewater, extending equipment lifespan and reducing maintenance costs.
- PLC Control with Auto Operation: The programmable logic controller manages all phases – from feed to concentrate discharge – ensuring consistent performance and minimal operator training.
- Energy Efficiency: The electric immersion heater is designed for high thermal efficiency. Optional heat recovery systems can be integrated to further reduce operating costs.
- Compact Design: The unit occupies a small footprint, suitable for facilities with limited space. It can be installed indoors or in a sheltered outdoor area.
- Low Maintenance: All wetted parts are made of stainless steel; the PLC system provides real-time monitoring and alerts for potential issues, simplifying troubleshooting.
- Versatile Applications: Ideal for electroplating rinse water, metalworking coolant, chemical processing effluents, and other industrial wastewater streams.
- Customizable Options: Additional features such as level sensors, pH adjustment, automatic cleaning cycles, and remote monitoring are available upon request.
Our factory has been serving global clients for over 25 years, exporting to North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. With an annual export value of US$5-10 million, we have established a reputation for quality and reliability. All evaporators undergo rigorous factory testing before shipment. We ship from major Chinese ports including Tianjin, Qingdao, and Shanghai, ensuring timely delivery.
We understand that every wastewater stream is unique. Our engineering team can provide technical support and recommend the best configuration for your specific needs. Contact us today to discuss your requirements or request a quotation. With our competitive pricing, proven track record, and dedicated after-sales service, we are confident that this evaporator will meet your expectations.
Frequently Asked Questions (FAQ)
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Q: What types of wastewater can this evaporator handle?
A: It is suitable for aqueous solutions with low to moderate solids content, such as rinse water, coolants, and chemical effluents. Highly viscous or corrosive liquids should be evaluated case by case. Please consult our technical team for compatibility. -
Q: Does the unit require any additional equipment to operate?
A: The evaporator comes as a complete system including the tank, heater, PLC control panel, and basic piping. You will need to provide a suitable power supply (220V/380V, 50Hz) and a proper drainage for concentrate. Optional pretreatment (e.g., filtration) may be recommended depending on the feed water quality. -
Q: What is the typical energy consumption?
A: The exact energy consumption depends on inlet temperature and target concentration. As a guideline, evaporating 500 L of water per hour requires approximately 400-500 kWh of electrical energy (based on 100°C boiling). We can provide a detailed energy estimate for your specific parameters. -
Q: Can the evaporator be operated in batch mode?
A: Yes, the PLC can be programmed for batch or continuous operation. The standard configuration supports both modes. Batch mode is useful for smaller volumes or when concentrating to a specific final volume. -
Q: Is the PLC control system user-friendly?
A: Absolutely. The HMI touchscreen displays real-time data (temperature, level, pressure) and allows simple parameter adjustments. The system includes pre-loaded programs for common wastewater types. Operators can be trained in a few hours. -
Q: What is the warranty and after-sales support?
A: We offer a standard 12-month warranty covering manufacturing defects. Our technical support team is available via email and phone. Spare parts are readily available from our factory or local distributors. Extended warranty options are negotiable. -
Q: How do I determine the right size for my application?
A: You can calculate your daily wastewater volume and required evaporation rate. For example, if you generate 8,000 liters per day and need to run 16 hours, a 500 L/h unit is appropriate. We can assist with sizing based on your specific data. -
Q: What certifications does this product have?
A: Our evaporator complies with general industrial safety standards. Specific certifications (e.g., CE, UL) can be provided upon request and for an additional charge, as we tailor the electrical components to meet local regulations. Please inquire for details.
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