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Help CenterAutomatic Wastewater Evaporation System, 200L/h, 220V Single Phase, Compact Design, Stainless Steel
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As a leading manufacturer with over 25 years of experience in metal fabrication and industrial equipment, Anping County Boli Hardware Wiremesh Products Factory proudly introduces our Automatic Wastewater Evaporation System (200L/h, 220V Single Phase, Compact Design, Stainless Steel). This system is engineered to provide a reliable, energy-efficient solution for reducing wastewater volume in various industries, from metal finishing to chemical processing. Our factory leverages extensive export experience across North America, Europe, Asia, and beyond to deliver a product that combines robust construction with intelligent automation, helping you achieve zero-liquid-discharge (ZLD) goals without the need for complex infrastructure.
Unlike traditional evaporation systems that require three-phase power and large footprints, our compact unit operates on standard 220V single-phase power, making it ideal for facilities with limited electrical capacity. The entire system is built from high-grade stainless steel (304 or 316L options available) to resist corrosion and ensure long service life. With a treatment capacity of 200 liters per hour, it can handle moderate wastewater volumes while maintaining a small footprint – perfect for workshops, laboratories, and small to medium-sized manufacturing plants.
The system features an advanced PLC controller with a user-friendly touchscreen interface, allowing operators to set parameters, monitor real-time performance, and receive automatic alerts. The evaporation process is driven by an electric heating element, and the unit includes a built-in condenser to recover distilled water, which can be reused or safely discharged. Key safety features include automatic shut-off, over-temperature protection, and leak detection.
Key Product Features & Technical Specifications
| Parameter | Details |
|---|---|
| Model | BWES-200 |
| Evaporation Capacity | 200 L/h (at 25°C ambient, 100°C evaporation) |
| Power Supply | 220V ±10%, Single Phase, 50/60Hz |
| Rated Power | 4.5 kW (adjustable; optional 6 kW for faster heating) |
| Material | Stainless Steel 304 (316L available for corrosive liquids) |
| Dimensions (L×W×H) | 1200×800×1500 mm (compact, skid-mounted) |
| Weight | Approx. 180 kg (dry weight) |
| Control System | PLC + 7-inch HMI touchscreen, automatic operation |
| Distillate Recovery | >95% recovery rate (condenser included) |
| Safety Features | Over-temperature protection, low-level alarm, automatic shutdown |
Detailed Advantages & Customer Benefits
- Space-Saving Design: The compact footprint (1.2m × 0.8m) allows installation in tight spaces, even indoors near existing waste streams.
- Energy Efficiency: The system uses a heat exchanger to preheat incoming wastewater, reducing electricity consumption by up to 20% compared to conventional models.
- Low Maintenance: Stainless steel construction resists scaling and corrosion. The self-cleaning cycle (optional) minimizes manual cleaning intervals.
- Easy Operation: The PLC touchscreen provides step-by-step setup, real-time trending, and alarm history. No special training required.
- Versatility: Handles a wide range of wastewater types: oily, saline, acidic/alkaline (with appropriate material upgrade), and industrial rinse water.
- Environmental Compliance: Helps facilities meet local discharge regulations by reducing liquid waste volume and recovering clean water for reuse.
- Single-Phase Convenience: No need for expensive three-phase electrical upgrades; plug into standard 220V outlet (with appropriate breaker).
Our system is built with high-quality components sourced from reputable suppliers. The evaporation chamber is insulated to minimize heat loss, and the external surface remains cool to the touch for operator safety. The unit is delivered pre-wired and tested, ready for quick installation with minimal on-site work.
Trust & Reliability – Why Choose Us?
Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer since 1998. Our annual export value exceeds US$5 million, shipping to over 15 markets worldwide including North America, Europe, and Southeast Asia. We maintain strict quality control throughout production, from raw material inspection to final performance testing. Every unit is backed by our responsive after-sales support team, with spare parts readily available. We also offer customization options such as higher heating power, alternative materials, or remote monitoring integration – just let us know your specific requirements.
Contact us today to discuss your wastewater evaporation needs. Our team can provide a detailed proposal, technical drawings, and a quotation tailored to your application. With our factory-direct pricing and global shipping experience, you can expect a cost-effective solution delivered on time.
Frequently Asked Questions (FAQ)
Q1: What types of wastewater can this system handle?
A: The standard stainless steel 304 version is suitable for neutral to mildly acidic/alkaline wastewater (pH 4–10). For highly corrosive liquids (e.g., strong acids, chlorides), we recommend the 316L upgrade. The system can handle oily emulsions, brine, RO reject, and cooling tower blowdown. Please provide a water analysis for specific recommendations.
Q2: Does the system require any special permits or installation?
A: No special permits are needed for the unit itself. It is designed to be plug-and-play: connect to a 220V single-phase power outlet (with a dedicated 30A circuit breaker), a wastewater inlet, and a drain for the distillate. The unit is floor-standing and requires no anchoring. Local electrical codes must be followed for the power connection.
Q3: How much electricity does it consume per hour?
A: At full load, the 4.5 kW heating element runs continuously during evaporation, plus about 0.3 kW for pumps and controls – total around 4.8 kWh. Actual consumption depends on feed temperature and desired evaporation rate. The system can be programmed to operate during off-peak hours to save costs.
Q4: What is the expected lifespan of the system?
A: With proper maintenance (regular cleaning of the heat exchanger and condenser), the stainless steel components can last 10–15 years. The heating element and PLC controller are replaceable parts. We provide a 1-year warranty on manufacturing defects.
Q5: Can I get a customized version with higher capacity or different dimensions?
A: Yes, we offer customization. For example, we can increase the evaporation capacity to 500 L/h by adding more heating modules, or adjust the footprint to fit a specific space. We also offer options for 380V three-phase power, automated sludge removal, and remote monitoring via IoT. Contact us with your requirements.
Q6: How do I maintain the system?
A: Daily maintenance includes checking the water level, cleaning the inlet filter, and inspecting the condenser for scale buildup. The PLC will alert you when the heat exchanger requires descaling (typically every 2–4 weeks depending on water hardness). A detailed maintenance manual is provided with the unit.
Q7: What is the distilled water quality?
A: The condensed distillate typically has conductivity below 50 µS/cm, suitable for reuse in non-potable applications (e.g., cooling tower makeup, equipment washing, or irrigation). For higher purity, an optional post-treatment (RO or DI) can be added.
Q8: What is the lead time and shipping method?
A: Standard lead time is 15–20 working days after order confirmation. We ship from ports of Tianjin, Qingdao, or Shanghai via sea freight (FOB or CIF). For urgent orders, air freight is available. We will arrange the most cost-effective logistics based on your location.
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