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Help CenterEffluent Evaporator With 220V Power and 316L Stainless Steel Construction for Harsh Chemicals
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Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer of industrial equipment. Our Effluent Evaporator with 220V Power and 316L Stainless Steel Construction for Harsh Chemicals is engineered to treat aggressive wastewater streams efficiently. Designed with high-grade 316L stainless steel, this evaporator offers exceptional resistance to corrosion from acids, alkalis, and chlorides, ensuring long-term reliability in demanding environments. With a 220V power supply, it provides a practical solution for facilities with standard electrical infrastructure, reducing installation complexity.
This evaporator is ideal for chemical plants, electroplating industries, pharmaceutical manufacturing, and laboratories where hazardous effluents must be concentrated and reduced in volume. The robust construction and precise temperature control allow for safe evaporation of corrosive liquids, producing a concentrated residue and clean condensate that can be reused or safely discharged. Each unit is manufactured with strict quality control, leveraging our decades of experience in metal fabrication.
Key Features & Technical Specifications
- Material Excellence: 316L stainless steel (UNS S31603) with low carbon content minimizes carbide precipitation during welding, providing superior corrosion resistance in acidic and chloride-rich environments.
- 220V Power Compatibility: Operates on standard 220V AC single-phase or three-phase power (configurable), making it suitable for workshops and small-to-medium industrial sites without requiring complex electrical upgrades.
- Heating Element: Electric immersion heater or jacket heating, with thermostatic control to maintain optimal evaporation temperature (typically 80°C–100°C, adjustable).
- Automatic Control: PLC-based control panel (optional) with touchscreen interface for monitoring temperature, pressure, and liquid level; manual override available.
- Safety Features: Over-temperature protection, pressure relief valve, liquid level alarm, and anti-dry heating protection.
- Capacity Options: Standard sizes from 50 liters to 500 liters per batch; custom capacities available upon request.
- Portability: Compact footprint with caster wheels (optional) for easy relocation within the facility.
| Parameter | Specification |
|---|---|
| Material | 316L Stainless Steel (thickness 3mm–8mm, customizable) |
| Power Supply | 220V ±10%, 50/60Hz (single-phase or three-phase) |
| Heating Power | 6 kW – 36 kW (depending on capacity) |
| Evaporation Rate | Approximately 10–80 liters per hour (varies with liquid composition) |
| Max Operating Temperature | 120°C (adjustable) |
| Working Pressure | Atmospheric (negative pressure options available) |
| Inlet/Outlet Diameter | DN25 – DN50 (customizable) |
| Weight | Approximately 80 kg – 500 kg (based on configuration) |
Advantages & Customer Benefits
- Reduced Waste Volume: Concentrates effluent by up to 90%, significantly lowering disposal costs and environmental impact.
- Long Service Life: 316L stainless steel resists pitting and crevice corrosion, even in extreme pH (1–14) and high chloride concentrations (up to 2000 ppm).
- Energy Efficiency: Electric heating with insulation minimizes heat loss; optional heat recovery system can further reduce operating costs.
- Easy Maintenance: Smooth interior surfaces with large access ports simplify cleaning and inspection; no complex mechanical parts.
- Compliance Ready: Meets typical industrial wastewater treatment regulations; condensate quality can be monitored for discharge or reuse.
- Customization: We can adapt the evaporator to your specific chemical composition, space constraints, and automation requirements.
For over 20 years, Anping County Boli Hardware Wiremesh Products Factory has supplied high-quality industrial equipment to global markets including North America, Europe, Southeast Asia, and the Middle East. Our annual export value exceeds US$5 million, reflecting the trust of international clients. Every evaporator undergoes rigorous testing prior to shipment to ensure flawless performance. We offer flexible shipping from Tianjin, Qingdao, and Shanghai ports, with prompt delivery times.
Choose our Effluent Evaporator to solve your harsh chemical waste challenges with a reliable, low-maintenance solution. Contact us today to discuss your specific requirements and receive a customized quotation. Our technical team is ready to support you from selection through installation and after-sales service.
Frequently Asked Questions
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Q: What types of chemicals can this evaporator handle?
A: It is designed for aggressive liquids such as sulfuric acid, hydrochloric acid, nitric acid, and alkaline solutions with pH ranges from 1 to 14. However, you should confirm compatibility with highly oxidizing or volatile compounds. -
Q: Is the 220V power supply suitable for three-phase?
A: Yes, the evaporator can be configured for single-phase or three-phase 220V. Please specify your requirement when ordering. -
Q: What is the typical evaporation rate per hour?
A: For a 100-liter model, the rate is about 20–30 liters per hour, depending on the liquid's boiling point and heat capacity. -
Q: Do you offer custom sizes or capacities?
A: Absolutely. We can design evaporators from 10 liters to 2000 liters per batch, as well as continuous flow systems. Contact us with your requirements. -
Q: How do I clean the evaporator after use?
A: The unit can be flushed with water or a mild cleaning solution. The large opening allows easy manual cleaning. For stubborn residues, chemical cleaning agents compatible with 316L can be used. -
Q: What certifications does the product have?
A: Our products meet general industrial standards. Specific certifications (e.g., CE, ATEX) can be provided upon request and at additional cost. Please confirm your needs before ordering. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty against manufacturing defects. Extended warranty options are available. -
Q: Can I get a sample or trial unit?
A: Yes, we can provide a small-scale pilot unit for testing your specific effluent. Please contact our sales team for details.
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