Winch Special Equipment for Lime Kiln Feeding
Product Spotlights
Product Overview
The lime kiln feeding winch is the core feeding conveying equipment matched with vertical lime kilns and double-chamber kilns. It lifts limestone raw materials from the ground silo to the kiln top distributing system. Designed for high-temperature, dusty and continuous heavy-load working conditions, it can be equipped with a PLC automatic control system to realize automatic feeding and material level linked start-stop. Widely used in active lime production lines with a daily output of 100–600 tons. Custom fabrication, on-site installation and commissioning are available.
Main Technical Parameters
| Model | Matching Kiln Capacity | Rated Lifting Load | Lifting Speed | Motor Power | Lifting Height | Control Mode |
|---|---|---|---|---|---|---|
| JY-150 | 100–150 T/D | 1.5 t | 0.8 m/s | 22 kW | ≤28 m | Manual / PLC Auto |
| JY-250 | 200–250 T/D | 2.0 t | 0.8 m/s | 30 kW | ≤32 m | Manual / PLC Auto |
| JY-400 | 300–400 T/D | 2.5 t | 0.75 m/s | 37 kW | ≤36 m | Manual / PLC Auto |
| JY-600 | 500–600 T/D | 3.0 t | 0.7 m/s | 45 kW | ≤40 m | Manual / PLC Auto |
Note: Parameters can be non-standard customized according to kiln height, hopper volume and site layout. Full sets of accessories including hopper, head sheave, steel wire rope and limit protection are supplied.
Core Advantages
Robust structure for harsh working conditions Thickened steel plate welded frame, wear-resistant drum, dust-proof and high-temperature resistant bearings. Stable performance under 24-hour continuous operation with low failure rate.
Multiple safety protection devices Equipped with upper & lower limit switches, overload protection, rope breakage protection and emergency brake to avoid hopper overtravel and falling risks.
High automation to cut labor cost Supports connection with radar material level sensor for fully automatic intermittent feeding. Reduces labor intensity and improves working environment.
Stable feeding for better calcination quality Uniform and quantitative material lifting stabilizes the material layer inside the kiln. Improves lime activity and reduces under-burning and over-burning rate.
Easy maintenance and low energy consumption Simplified transmission structure with standardized wearing parts for quick overhaul. Optimized motor configuration lowers long-term operating cost.
Eco-friendly design for emission compliance Compatible with sealed hoppers and dust collecting interfaces to reduce dust leakage. Suitable for new kiln construction and environmental upgrading of old kilns.
Supporting Services
Custom manufacturing, feeding system reconstruction for existing kilns, site survey, installation, commissioning, operator training and long-term after-sales maintenance. Complete EPC package for lime production lines is available.
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