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Help CenterStainless Steel Vacuum Mixing Emulsifying Tank - Daily Chemical Shampoo Shower Gel Laundry Detergent Liquid Soap Manufacturing Stirring Equipment
Product Spotlights
Vacuum Degassing: Removes trapped air bubbles during mixing, improving product density, gloss, and shelf-life stability.
Sanitary & Durable: 304/316L stainless steel
Customizable Capacity: Available from 100L to 20000L per batch, with PLC touch screen control for automated operation.
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Product Overview
The Stainless Steel Vacuum Mixing Emulsifying Tank, manufactured by Guangdong Yinyang Intelligent Machinery Co., Ltd., is a high-precision mixing, emulsifying, and homogenizing device widely used in the daily chemical, cosmetic, pharmaceutical, and food industries.With over 30 years of manufacturing experience, the company specializes in providing complete equipment solutions for liquid and cream processing.
This equipment integrates stirring, emulsifying, homogenizing, vacuum degassing, heating, and cooling functions into a single unit. It is the core production equipment for manufacturing shampoos, shower gels, body washes, laundry detergents, liquid soaps, creams, lotions, and other fine chemical products.
Main Structure & Working Principle
1. Tank Body
Made of high-quality SUS304 or SUS316L stainless steel with mirror-polished inner surface.
Double-layer jacketed design allows circulation of steam, hot water, or cooling water for precise temperature control.
Inner surface polished to a mirror finish with no dead corners, ensuring easy cleaning and no material residue.
2. Stirring System
Main Agitator: Anchor or frame-type mixer rotates at low speed (12-80 RPM, variable frequency adjustable).It provides large-scale mixing, prevents sedimentation, and scrapes material from the tank wall to prevent scorching.
Homogenizer (Emulsifier): High-speed rotor-stator assembly (up to 3200 RPM, variable frequency adjustable)generates intense hydraulic shear, centrifugal extrusion, impact, and grinding to break materials into micron or sub-micron particles.
3. Vacuum System
Vacuum pump creates negative pressure (up to -0.097 MPa) inside the tank during operation.
Effectively removes air bubbles introduced during mixing, preventing oxidation and improving product density, gloss, and stability.
4. Heating & Cooling System
Jacket layer allows circulation of steam, hot water, or cooling water.
Maintains precise process temperatures (
High thermal efficiency with reliable electrical control.
5. Control System
PLC (Programmable Logic Controller) with HMI (Human-Machine Interface) touch screen.
Replaces traditional buttons and instrument panels with intuitive graphical operation.
Operators can easily set and modify all process parameters including temperature, stirring speed, homogenizing speed, vacuum level, and processing time.
6. Lifting System (Optional)
Electric or hydraulic lifting mechanism for the tank cover, facilitating easy cleaning and material loading.
Ensures no emulsification dead corners.
Key Features & Benefits
| Feature | Benefit |
|---|---|
| High Shear Emulsification | Produces ultra-fine emulsions with particle size ≤ 1μm, ensuring smooth texture and stable formulations |
| Vacuum Degassing | Removes bubbles for crystal-clear, dense, and glossy finished products |
| All-in-One Design | One tank handles mixing, emulsifying, heating, cooling, and degassing - saves space and investment |
| GMP Compliant | 304/316L stainless steel with mirror polish meets international hygiene standards |
| Precise Temperature Control | Jacketed design with steam/electric heating and water cooling for accurate process control |
| Intelligent Operation | PLC touch screen control for automated, consistent batch-to-batch production |
| Easy Cleaning | Polished interior with no dead corners, quick and thorough cleaning between batches |
| Customizable | Capacities, materials, and configurations tailored to specific production needs |
Technical Parameters (Reference)
| Parameter | Specification |
|---|---|
| Working Capacity | 100L, 200L, 300L, 500L, 600L, 800L, 1000L, 2000L (customizable) |
| Stirring Speed | 36 RPM (variable frequency adjustable) |
| Homogenizer Speed | Up to 2800 RPM (variable frequency adjustable) |
| Vacuum Degree | -0.097 MPa (negative pressure) |
| Max Temperature | |
| Heating Method | Steam heating (≤0.25 MPa) or electric heating |
| Cooling Method | Water circulation through jacket |
| Material Contact Parts | SUS304 / SUS316L stainless steel |
| Control System | PLC with touch screen |
| Power Supply | 220V / 380V, 50/60Hz |
Application Industries & Products
| Industry | Specific Products |
|---|---|
| Daily Chemical & Cosmetics | Shampoo, Shower Gel, Body Wash, Laundry Detergent, Liquid Soap, Hand Soap, Facial Cleanser, Cream, Lotion, Sunscreen, Toothpaste, Shaving Cream |
| Pharmaceutical | Emulsions, Ointments, Oral Syrups |
| Food | Sauces, Cheese, Baby Food, Chocolate, Syrups |
| Chemical | Paints, Coatings, Resins, Adhesives, Detergents |
Why Choose Nanyang?
30+ Years of Experience: Rooted in 1990, with decades of manufacturing expertise in food, pharmaceutical, and daily chemical equipment.
Turnkey Service: From design and manufacturing to installation, commissioning, and after-sales training.
GMP Standard: All equipment meets GMP and international hygiene standards.
Quality Assurance: Stainless steel construction, precision engineering, and rigorous quality control.
Customization: Flexible configurations to meet specific capacity, material, and automation requirements.
After-Sales Support: One-year warranty on main components; remote technical support and on-site service available.
Note: Specifications and configurations can be customized according to specific production requirements. Contact the manufacturer for a tailored solution.
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