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Help CenterMVR Integrated Skid-Mounted Concentration System, 30m3/Day, pH 2-11, With CIP Cleaning Function
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a professional manufacturer established in 2015 with a factory covering 10,000-30,000 square meters and over 200 skilled employees. We specialize in advanced MVR (Mechanical Vapor Recompression) technology and present our MVR Integrated Skid-Mounted Concentration System with a capacity of 30m³/day, designed to handle a wide pH range of 2 to 11 and equipped with a CIP cleaning function. This system offers exceptional energy efficiency, compact skid-mounting for easy installation, and robust construction to meet the demands of industrial concentration and evaporation. Whether you are treating wastewater, concentrating chemical solutions, or processing food ingredients, this system delivers reliable performance with minimal footprint.
Key Features & Technical Advantages
| Parameter | Specification |
|---|---|
| Treatment Capacity | 30 m³ per day (continuous operation) |
| pH Tolerance | 2 – 11 (suitable for acidic to alkaline streams) |
| CIP Cleaning | Integrated automatic Clean-in-Place system for hygiene and reduced downtime |
| Material of Construction | SS304 / SS316L (optional based on corrosivity) |
| MVR Compressor | High-efficiency centrifugal or Roots blower (customized) |
| Power Consumption | Approximately 30-50 kWh per ton of evaporated water (actual depends on feed characteristics) |
| Control System | PLC with HMI touch screen, remote monitoring optional |
| Installation | Skid-mounted, pre-piped, pre-wired – ready for hook-up |
1. Energy Efficiency with MVR Technology
The system utilizes mechanical vapor recompression to recycle the latent heat of vaporization, achieving an energy consumption 70-80% lower than traditional multi-effect evaporation. The compressor raises the vapor pressure and temperature, enabling it to serve as the heating medium for the same process. This closed-loop design dramatically reduces steam and cooling water requirements, lowering your operational costs.
2. Broad pH Adaptability (2-11)
Thanks to specially selected corrosion-resistant materials (SS316L or higher-grade alloys upon request), the system can handle acidic feeds (pH as low as 2) and alkaline streams (pH up to 11) without degradation. This makes it ideal for industries such as pickling waste recovery, pharmaceutical synthesis, and chemical manufacturing where pH varies widely.
3. Integrated CIP Cleaning Function
Product quality and process hygiene are paramount. The built-in Clean-in-Place system automatically circulates cleaning solutions through the evaporator tubes, separator, and heat exchanger surfaces using pre-programmed cycles. This minimizes manual cleaning, reduces downtime, and ensures consistent performance for batch operations or when switching between different feedstocks.
4. Skid-Mounted, Compact Design
All major components – evaporator, compressor, separator, condenser, pumps, piping, and electrical panel – are integrated onto a single skid. This reduces site preparation, installation time, and footprint. The unit is pre-tested at our factory before shipment, so it can be installed and commissioned within days rather than weeks. This is especially beneficial for retrofit projects or limited space areas.
5. Flexible Automation & Control
The PLC-based control system monitors key parameters: feed rate, temperature, pressure, pH, and conductivity. It automatically adjusts the compressor speed, feed pump, and discharge rate to maintain optimal operation. Remote monitoring via Ethernet/industrial protocol is available for integration with your SCADA system. Operators can set recipes for different liquids.
6. Robust Construction & Low Maintenance
We use high-grade stainless steel for all wetted parts and industrial-grade components (e.g., Siemens PLC, ABB VFD, Danfoss valves). The MVR compressor is designed for continuous 24/7 duty with minimal wear. Routine maintenance involves only periodic oil changes and seal inspections. The CIP system itself helps keep the internals clean, extending the service life.
Applications
- Wastewater concentration – Reduce volume of industrial effluents for deeper treatment or zero liquid discharge (ZLD).
- Chemical processing – Concentrate acids, alkalis, and salt solutions.
- Pharmaceutical & biotech – Evaporation of solvents and concentration of active ingredients.
- Food & beverage – Milk, juice, and sugar solution concentration with CIP hygiene.
- Desalination & brine concentration – High-recovery water treatment.
Why Choose Qingdao Conqinphi?
As a trusted manufacturer with over 8 years of experience, we have exported MVR systems worth US$10-50 million annually to markets worldwide including North America, Europe, Southeast Asia, Africa, and Oceania. Our factory of 10,000-30,000 m² houses a dedicated R&D team, CNC machining centers, and a rigorous quality control process. We hold multiple certifications such as ISO9001, ISO14001, OHSAS18001, and others, ensuring every product meets international standards. Our technical team provides full support from pre-sales design to on-site commissioning and after-sales service.
This MVR Integrated Skid-Mounted Concentration System is a testament to our commitment to innovation and reliability. By choosing Conqinphi, you gain a partner dedicated to helping you achieve energy savings, environmental compliance, and operational excellence. Contact us today for a tailored solution that fits your specific pH, capacity, and cleaning requirements. We look forward to discussing your project!
Frequently Asked Questions
Q1: What is the principle of MVR and why is it energy-saving?
A: MVR recycles the vapor generated during evaporation. Instead of using fresh steam, a compressor elevates the vapor's temperature and pressure, making it condense on the heating side. This recovers the latent heat, requiring only electricity for the compressor – reducing energy consumption by up to 80% compared to traditional evaporation.
Q2: Can the system handle liquids with high viscosity or scaling tendency?
A: Yes, but we recommend proper pre-treatment (e.g., filtration, softening). The forced circulation design and CIP cleaning help mitigate scaling. For high-viscosity liquids, we can customize the heat exchanger design or add a scraper evaporator option.
Q3: How long does the CIP cycle take, and what cleaning agents are used?
A: A typical CIP cycle lasts 30-60 minutes, depending on the soil. Standard agents include hot water, caustic soda (NaOH), and acid (e.g., nitric or citric acid). The program is adjustable via the PLC. Our system includes holding tanks and pumps for automatic operation.
Q4: What is the delivery time and shipping method?
A: Delivery time is typically 6-10 weeks from order confirmation, depending on customization. We ship from Qingdao Port, China, via sea freight in a 40ft open-top or flat rack container. We can arrange full logistics including customs clearance.
Q5: Is operator training provided?
A: Yes, we provide on-site commissioning and training for your operators (up to 5 days). A detailed operation manual and video tutorials are also included. Remote technical support is available 24/7.
Q6: What are the utility requirements?
A: The system requires electrical power (380V/50Hz three-phase, or as specified), cooling water (for condenser, if not using air-cooled option), and compressed air (for valves, 0.6 MPa). Specific utility consumption will be provided in the technical proposal.
Q7: Can the pH range be extended beyond 2-11?
A: Yes, by upgrading the wetted materials to higher-grade alloys (e.g., Hastelloy, titanium) and using special seals, we can design for pH 0-14. Please consult our engineers for your specific chemical composition.
Q8: Does the system comply with international standards? Do you have certifications?
A: Our factory is certified with ISO9001, ISO14001, OHSAS18001, and many other standards. The MVR system is designed according to ASME or PED requirements (optional). We can provide necessary documentation to meet your local regulatory needs.
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