OEM 1*16 Cavities Flip-Top Cap Injection: PP/PE, Robotic Arm Collection
Product Spotlights
At Changzhou Hongxinyutai Precision Mold Co., Ltd., we specialize in delivering high-performance injection molds tailored to your production needs. Our OEM 1×16 Cavities Flip-Top Cap Injection Mold is engineered for precision and efficiency, enabling you to produce flip-top caps with consistent quality at high output. Designed for PP (Polypropylene) and PE (Polyethylene) materials, this mold is equipped with a robotic arm collection system to streamline your manufacturing process and reduce labor costs.
With over 7 years of experience in the mold industry, our factory spanning 1,000-3,000 square meters and a dedicated team of 51-100 employees, we ensure every mold meets rigorous standards. The 1×16 cavity configuration strikes a perfect balance between output volume and part quality, making it ideal for medium-to-large production runs of flip-top caps used in personal care, food packaging, and household products. Our advanced robotic arm collection system minimizes cycle time and ensures gentle handling of finished caps.
Key Features & Technical Specifications
The following table summarizes the core specifications of this mold:
| Parameter | Details |
|---|---|
| Cavity Count | 1×16 (16 cavities) |
| Material Compatibility | PP (Polypropylene) & PE (Polyethylene) |
| Mold Base | Standard or custom (optional) |
| Cooling System | Optimized conformal cooling for even temperature |
| Gate Type | Submarine or pin-point (customizable) |
| Ejection System | Hydraulic/mechanical with robotic arm interface |
| Cycle Time | Approx. 8-12 seconds (depending on material & design) |
| Automation | Compatible with most robotic arms for cap collection |
Detailed Product Advantages
- High Production Efficiency: The 16-cavity design allows you to produce up to 6,000-7,000 caps per hour (based on 8-12 sec cycle), significantly boosting your output without sacrificing quality.
- Robotic Arm Integration: Our mold is pre-configured for automated cap collection using standard robotic arms. This reduces manual handling, lowers labor costs, and ensures consistent part placement for downstream processes.
- Material Versatility: Whether you choose PP for its flexibility and chemical resistance or PE for its durability and cost-effectiveness, this mold handles both with precision. Material changeover is straightforward with minor process adjustments.
- Long Mold Life: Constructed from high-quality tool steel (e.g., 2316, 2344, or equivalent as per your requirement), the mold is hardened to withstand millions of cycles. Regular maintenance can extend its service life to 2-5 million shots.
- Customization Available: As an OEM provider, we can adapt the flip-top cap design (e.g., hinge stiffness, cap opening angle, surface texture) to match your specific brand requirements. Hot-runner or cold-runner systems are both optional.
- Consistent Part Quality: Our precision machining, combined with an optimized cooling system, ensures uniform shrinkage and minimal warpage. Each cap meets tight dimensional tolerances (typically ±0.05mm).
- Easy Maintenance: The mold features interchangeable inserts for the cavity and core, allowing quick replacement of worn parts without replacing the entire mold. This reduces downtime and repair costs.
Benefits to Your Business
- Lower Total Cost of Ownership: With a durable mold and automated collection, you reduce scrap rates, labor expenses, and energy consumption per part.
- Faster Time to Market: Our experienced team can deliver the mold within 25-40 days (depending on complexity and customization), helping you launch products quickly.
- Scalable Production: The 1×16 configuration is ideal for both pilot runs and full-scale production. You can start with a single mold and later add more cavities as demand grows.
- Global Shipping Support: We export from Jiangsu, Shanghai, and Shenzhen ports, serving clients across North America, South America, Europe, Asia, Africa, and Oceania. Our team ensures safe packaging and timely delivery.
Why Choose Changzhou Hongxinyutai Precision Mold?
Since our establishment in 2017, we have built a reputation for precision, reliability, and customer-centric service. Our 51-100 skilled employees operate in a modern factory equipped with advanced CNC machines, EDM, and wire-cut tools. We hold TS16969 certification (now ISO/TS 16949), demonstrating our commitment to quality management in the automotive and industrial sectors. Our molds have been successfully used by clients in over 10 global markets, including demanding applications in packaging and consumer goods.
We understand that every production line is unique. That’s why we offer free technical consultation and sample testing before finalizing the mold design. Our engineers can also provide on-site installation support (at extra cost) to ensure smooth integration with your existing injection molding machines and robots.
Ready to optimize your flip-top cap production? Contact us today for a competitive quote and project timeline. We are confident that our OEM 1×16 Cavities Flip-Top Cap Injection Mold with robotic arm collection will exceed your expectations in terms of efficiency, quality, and return on investment.
Frequently Asked Questions
-
Q: What is the typical lead time for this mold?
A: Lead time is generally 25-40 working days after design approval and down payment. Customized designs may require additional time depending on complexity. -
Q: Can this mold be used with other thermoplastics besides PP/PE?
A: While optimized for PP and PE, the mold can be adapted for other materials like ABS or polypropylene blends, but we recommend testing samples beforehand to ensure compatibility. -
Q: Does the mold include a hot runner system or cold runner?
A: Both options are available. The standard version uses a cold runner with automatic degating. A hot runner system can be added for faster cycle times and reduced scrap – please specify your preference. -
Q: What type of robotic arms are compatible with your mold?
A: The mold is designed to work with most standard 3-axis and 6-axis robotic arms (e.g., from ABB, KUKA, Fanuc, Yaskawa). We can provide mounting brackets and interface drawings upon request. -
Q: Do you offer warranty on this mold?
A: Yes, we offer a 12-month warranty against defects in workmanship and materials under normal use. Wear parts (e.g., seals, springs) are excluded but can be supplied separately. -
Q: Can you produce molds for custom flip-top cap designs (different sizes, hinge types)?
A: Absolutely. As an OEM partner, we can adjust the cavity shape, cap dimensions, hinge geometry, and surface finish according to your drawings or samples. -
Q: What certifications does your company hold?
A: We are TS16969 certified (ISO/TS 16949 compliant) and follow strict quality control procedures. Our factory is also equipped with inspection equipment to ensure every mold passes rigorous testing before shipment. -
Q: How is the mold shipped and what is the packaging method?
A: Molds are carefully packed in wooden crates with anti-rust treatment and shock-proof materials. We ship via sea or air from Jiangsu, Shanghai, or Shenzhen ports, depending on your destination.
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