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Help CenterOEM 1*16 Cavities Flip-Top Cap Mold: Hot Runner, S136 Steel, Robotic Arm Ready
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Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. As a dedicated manufacturer established in 2017, we specialize in producing high-quality injection molds for various industries. Our OEM 1*16 Cavities Flip-Top Cap Mold is designed to deliver exceptional performance with a hot runner system, premium S136 steel construction, and robotic arm readiness. This mold ensures efficient production of flip-top caps with consistent accuracy and long service life, making it an optimal choice for packaging manufacturers seeking reliability and cost-effectiveness.
Our mold features a 1x16 cavity layout engineered for balanced filling and minimal cycle time. The hot runner system reduces material waste and improves part quality by eliminating cold runners. Made from high-grade S136 steel, the mold offers excellent corrosion resistance and wear durability, ensuring tens of thousands of cycles without significant maintenance. Additionally, the mold is robotic arm ready, allowing seamless integration with automated pick-and-place systems for high-volume production.
Key Features & Technical Specifications
- High Cavity Count: 1*16 cavities enhance productivity while maintaining tight tolerances.
- Hot Runner System: Multi-drop hot runner design with individual temperature control for each cavity, reducing scrap and improving cycle consistency.
- S136 Steel Construction: Hardened to HRC 48-52, providing superior wear resistance and excellent surface finish.
- Robotic Arm Compatibility: Standardized mounting points and ejection system facilitate easy integration with servo-driven robots.
- Optimized Cooling: Conformal cooling channels ensure uniform heat dissipation, reducing cycle time by up to 20%.
- Flexible Gate Options: Customizable gate type (e.g., valve gate, pin gate) based on material and cap design.
- Precision Machining: CNC and EDM finishing for tight tolerances within ±0.01mm.
- Low Maintenance: Self-lubricating components and easy-access design for quick part changes.
Technical Data Table
| Parameter | Value |
| Cavity Number | 1 x 16 |
| Mold Material | S136 (HRC 48-52) |
| Runner System | Hot Runner (Multi-Nozzle) |
| Automation Readiness | Robotic Arm Interface |
| Clamping Force Required | 60-80 tons (depending on cap size) |
| Cycle Time (approx.) | 6-12 seconds |
| Mold Lifespan | 500,000+ shots (with proper maintenance) |
| Weight (typical) | 350-500 kg |
Benefits for Your Production
- Increased Output: 16 cavities per cycle significantly boost production capacity compared to single-cavity molds.
- Reduced Waste: Hot runner system eliminates runner scrap, saving material costs and improving sustainability.
- Automation Ready: Reduces labor costs and human error; compatible with most standard robotic arms.
- Consistent Quality: Precision manufacturing ensures uniform wall thickness and defect-free caps.
- Lower Total Cost: Durable S136 steel and optimized design minimize downtime and maintenance expenses.
Our mold is suitable for producing flip-top caps from polypropylene (PP), polyethylene (PE), and other common thermoplastics. The hot runner system is customizable for different gate locations and material viscosities. We also offer optional features such as quick-change inserts and counter-sinking for logos or markings.
Trust & Reliability
At Changzhou Hongxinyutai Precision Mold Co., Ltd., we are committed to delivering molds that meet the highest standards. Our factory spans 1,000-3,000 square meters with a team of 51-100 experienced professionals. We hold TS16969 certification, reflecting our robust quality management system for automotive and packaging industries. Our molds are shipped globally from ports in Jiangsu, Shanghai, and Shenzhen to markets including North America, South America, Europe, Southeast Asia, and more. With years of expertise in precision mold making, we ensure each mold undergoes rigorous testing before delivery. Contact us today to discuss your specific flip-top cap design or request a quote. Let us help you achieve efficient, reliable production with our advanced mold solutions.
Frequently Asked Questions (FAQ)
1. What materials can this mold process?
This flip-top cap mold is compatible with polypropylene (PP), polyethylene (PE), ABS, and other common thermoplastics. The hot runner system can be tuned for different melt flow indexes.
2. Is the mold compatible with any injection molding machine?
The mold is designed with standard clamping ring dimensions and ejector patterns. Please provide your machine's specifications (tie bar distance, platen size) for a compatibility check. Custom adapters are available upon request.
3. How long does it take to produce the mold?
Typical lead time is 40-60 days, depending on complexity and current workload. Rush delivery may be arranged for an additional fee.
4. Do you offer mold testing before shipping?
Yes, we perform a full trial run on our own injection molding machines. A test report and sample parts will be provided for your approval prior to shipment.
5. What is the warranty period?
We offer a 12-month warranty against manufacturing defects under normal use. Consumable parts (e.g., heater bands, thermocouples) are covered for 6 months.
6. Can I modify the cavity number or layout?
Absolutely. We provide OEM service to customize cavity count, gate type, cooling layout, and ejector system based on your production requirements. Contact our engineering team for a detailed consultation.
7. Is the robotic arm interface universal?
Our mold is designed with standard ISO interface plates (e.g., ISO 9409). It can be adapted to most robot brands (FANUC, ABB, KUKA, etc.) with minimal modification.
8. What certificates do you have?
Our factory is TS16969 certified, ensuring a strict quality control process for mold manufacturing. Additional certificates such as CE or UL can be arranged at extra cost if required by your market.
Send Inquiry to This Supplier
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