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Help Center1*16 Cavities Flip-Top Cap Injection Mold: High-Volume Production, Hardened S136
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Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. — a trusted manufacturer established in 2017 with a factory spanning 1,000–3,000 square meters and a skilled team of 51–100 employees. We specialize in precision injection molds, and our 1×16 Cavities Flip-Top Cap Injection Mold is engineered for high-volume production. Crafted from Hardened S136 steel, this mold delivers exceptional durability, consistent performance, and cost efficiency for packaging manufacturers worldwide. Whether you produce flip-top caps for personal care, household, or food containers, this tool ensures rapid cycle times and reliable output.
Key Features & Technical Specifications
- 16-Cavity Design — Maximizes productivity with a balanced runner system for uniform filling and minimal waste.
- Hardened S136 Steel — Offers superior corrosion resistance and hardness up to HRC 48-52, extending mold life.
- High-Volume Capability — Built for 24/7 production cycles; estimated mold life exceeds 1,000,000 shots.
- Flip-Top Cap Geometry — Precision-engineered hinge and snap-fit features for consistent opening/closing performance.
- Optimized Cooling System — Conformal cooling channels reduce cycle times by up to 20% compared to standard designs.
- TS16969 Compliant — Manufactured under TS16969 quality management standards (available upon request for production process).
- Customizable Options — Hot runner or cold runner; gate type (side, submarine, pin-point); surface finish (mirror, textured).
- Easy Maintenance — Modular inserts and replaceable wear parts minimize downtime.
| Parameter | Details |
|---|---|
| Number of Cavities | 1 × 16 |
| Mold Material | Hardened S136 (HRC 48-52) |
| Mold Base | DIN or HASCO standard (customizable) |
| Injection System | Cold runner / Hot runner (optional) |
| Cycle Time Estimation | 8–12 seconds (depending on material and machine) |
| Mold Dimensions (L×W×H) | Varies by customer requirement (typical ~500×400×350 mm) |
| Shrinkage Rate | 1.5% – 2.5% (based on polypropylene or similar) |
Why Choose This Mold for High-Volume Production?
In high-output packaging lines, every second counts. Our 1×16 Cavities Flip-Top Cap Injection Mold is designed to deliver consistent quality at scale. The hardened S136 steel ensures minimal wear even with abrasive materials like PP or PE, reducing maintenance intervals. The 16-cavity layout efficiently multiplies your output without sacrificing part precision. Additionally, the advanced cooling design helps shorten cycle times, allowing you to meet tight production targets.
For customers who need flexibility, we offer customizable gate types, runner systems, and surface finishes. Whether you require a mirror-polished cavity for a glossy cap or a textured finish for grip, our engineering team can adapt the mold to your specific application. All molds undergo rigorous testing before shipment to ensure smooth integration with your injection molding machines (ranging from 160 to 300 tons recommended).
Trust & Credentials
With a factory of 1,000–3,000 square meters and a team of 51–100 experienced professionals, Changzhou Hongxinyutai Precision Mold Co., Ltd. has been delivering quality molds since 2017. We hold a TS16969 certification (applicable to our production processes), which underscores our commitment to quality management. Our molds are exported to major markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. We ship from port locations in Jiangsu, Shanghai, and Shenzhen, ensuring timely delivery to global clients.
We understand that a mold is a long-term investment. That’s why we provide comprehensive after-sales support, including spare parts, repair services, and technical consultation. Many of our customers have reported increased production efficiency and reduced defect rates after switching to our flip-top cap molds. Contact us today to discuss your requirements — we can provide a detailed quotation and delivery timeline tailored to your project.
Frequently Asked Questions (FAQ)
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What materials can be used with this mold?
This mold is suitable for polypropylene (PP), polyethylene (PE), and similar thermoplastics. Contact our team for recommendations on other materials. -
What is the estimated mold life?
With proper maintenance, the hardened S136 steel mold can achieve over 1,000,000 shots. Actual life depends on production conditions and maintenance frequency. -
Can I customize the cavity count or part design?
Yes, we offer custom mold design. The 1×16 configuration is a standard option; other cavity numbers and cap designs are available upon request. -
Do you provide trial runs before shipping?
Absolutely. We conduct sample injection trials at our factory to verify part quality and mold performance before delivery. -
What injection machine specifications are required?
Typically, a machine with clamp force between 160 and 300 tons is recommended. We can advise based on your specific machine parameters. -
Is the mold covered by warranty?
Yes, we offer a standard warranty of 12 months or 500,000 shots (whichever comes first) against manufacturing defects. Extended warranty options are available. -
How long does production take?
Lead time is usually 30–45 days after design approval, depending on complexity and workload. Expedited services can be arranged. -
Do you export to my country?
We ship to markets worldwide including North America, Europe, Asia, Africa, Oceania, and South America. Please provide your delivery address for precise logistics.
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