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Help CenterOEM 1*16 Cavities Flip-Top Cap Mold: IATF 16949 Certified, Hot Runner, S136 Steel
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At Changzhou Hongxinyutai Precision Mold Co., Ltd., we specialize in manufacturing high-quality injection molds for the packaging industry. Our OEM 1*16 Cavities Flip-Top Cap Mold is designed to meet the rigorous demands of high-volume production, delivering consistent precision and durability. With IATF 16949 certification, a hot runner system, and premium S136 steel construction, this mold ensures optimal cycle times, minimal waste, and superior product quality for your flip-top cap manufacturing needs.
Whether you are producing caps for personal care, household cleaning, or food packaging, our mold provides a reliable and efficient solution. As an experienced manufacturer founded in 2017 with a dedicated team of 51–100 employees and a modern factory spanning 1,000–3,000 square meters, we are committed to delivering molds that exceed industry standards.
Key Features & Technical Specifications
- 1×16 Cavity Configuration: Multi-cavity design for enhanced productivity, producing up to 16 caps per cycle with excellent uniformity.
- Hot Runner System: Precisely controlled melt flow reduces material waste, shortens cycle times, and ensures consistent part quality without cold runners.
- S136 Stainless Mold Steel: High corrosion resistance, excellent polishability, and extended mold life (typical hardness 48–52 HRC, customizable).
- IATF 16949 Certified: Rigorous quality management system ensures traceability, process control, and continuous improvement.
- Flip-Top Cap Specialization: Optimized gating and ejection design for smooth cap opening/closing functionality and clean part release.
- Customizable Cooling System: Efficient conformal cooling channels (optional) for shorter cooling time and reduced stress.
- Precision Machining: CNC and EDM processes deliver tight tolerances (±0.01mm on critical dimensions).
| Specification | Detail |
|---|---|
| Cavity Count | 1×16 (16 cavities) |
| Mold Steel (Cavity/Core) | S136 (Stainless) |
| Runner System | Hot runner (nozzles by brands upon request) |
| Mold Life Expectancy | 1,000,000+ cycles (with proper maintenance) |
| Certification | IATF 16949 |
| Maximum Injection Weight | Customizable per cavity design |
| Mold Base | Standard or customized (e.g., LKM, HASCO) |
Benefits for Your Production
- Higher Output: With 16 cavities and a hot runner, you can achieve shorter cycle times (typically 8–12 seconds for flip-top caps, depending on material).
- Reduced Material Cost: No cold runner waste; hot runner system minimizes scrap and regrind handling.
- Consistent Quality: Uniform cavity filling and cooling produce caps with stable dimensions and excellent surface finish.
- Long Mold Life: S136 steel offers high resistance to wear and corrosion, suitable for engineering plastics like PP, PE, or even filled materials.
- Easy Maintenance: Modular design with readily available spare parts ensures minimal downtime.
Our molds are extensively tested before shipment to ensure trouble-free installation and startup. We support customers with detailed documentation, including mold drawings, setup instructions, and maintenance guidelines.
Why Choose Changzhou Hongxinyutai Precision Mold?
Since our establishment in 2017, we have grown into a reliable manufacturer with a 1,000–3,000 m² factory and a skilled workforce of 51–100 employees. Our IATF 16949 certification reflects our dedication to stringent quality control and continuous improvement. We have successfully served markets across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern and Southern Europe, South Asia, and the Domestic Market. Shipping ports include Jiangsu, Shanghai, and Shenzhen, ensuring fast delivery anywhere in the world.
We understand that every project is unique. That is why we offer flexible customization options, including cavity layout adjustments, cooling system design, and specific runner nozzle selection. Our team is ready to work with your engineers to develop the perfect mold for your flip-top cap.
Ready to upgrade your cap production? Contact us today for a competitive quote and fast delivery schedule. Let us be your trusted partner in precision mold manufacturing.
Frequently Asked Questions (FAQ)
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Q: What is the typical lead time for this mold?
A: Standard lead time is 30–45 working days, depending on complexity and current workload. We can expedite for urgent orders (subject to availability). -
Q: Which injection machine size is recommended?
A: A machine with at least 150–200 tons clamping force and 200–300 bar injection pressure is typically suitable. Detailed machine recommendations will be provided after mold design confirmation. -
Q: Can you customize the cavity number or layout?
A: Yes, we offer full customization. You can choose cavity counts (e.g., 1×8, 1×24) and specific gate locations. Contact our engineers for feasibility. -
Q: What plastic materials can this mold handle?
A: It is optimized for PP, PE, PS, ABS, and other common thermoplastics. For filled or abrasive materials, we can adjust steel hardness and surface treatment (e.g., nitriding, PVD coating). -
Q: Do you provide mold trial and sample testing?
A: Yes, we offer trial runs at our facility upon request. Samples can be sent for customer approval before shipping. -
Q: How do you ensure mold quality and consistency?
A: Our IATF 16949 system includes incoming inspection, in-process checks, CMM measurement, and final performance testing. All records are traceable. -
Q: What is the warranty period?
A: We provide a one-year warranty against manufacturing defects under normal operating conditions. Extended warranties are negotiable. -
Q: Do you supply spare parts (e.g., sprues, nozzles, ejector pins)?
A: Yes, we can supply a spare parts kit with your order to facilitate easy maintenance. Common parts are also available for later purchase.
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