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Help CenterFlip-Top Cap Injection Mold for Beverages: 1*16 Cavities, Fast Cycle, Hot Runner
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Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. – your trusted partner in high-performance injection molds. Since 2017, we have specialized in producing precision molds for the beverage industry, and our Flip-Top Cap Injection Mold with 1*16 cavities and hot runner system is a testament to our engineering excellence. Designed for fast cycle production, this mold enables beverage cap manufacturers to achieve maximum output with minimal waste. With our TS16969-certified quality management system, every mold we deliver ensures consistent precision and durability.
Our 1*16 cavity flip-top cap mold integrates advanced hot runner technology to maintain exact temperature control, reduce material waste, and accelerate cycle times. The mold is crafted from high-grade steel (P20, H13, or 718 upon request), offering long service life and stable performance under high-volume production runs. Whether you produce caps for water bottles, carbonated drinks, or juice containers, this mold delivers reliable results with a smooth flip-top hinge action.
Key Features & Technical Specifications
- 1*16 Cavity Layout: Optimized for high-efficiency production of standard flip-top caps (e.g., 28mm or 38mm neck finishes).
- Hot Runner System: Precision temperature control eliminates cold slug, reduces scrap, and shortens cycle time to as low as 5–8 seconds per cycle.
- Fast Cycle Design: Balanced flow channels and efficient cooling channels ensure uniform filling and rapid cooling, boosting hourly output.
- Durable Mold Steel: Choose from P20 (pre-hardened), H13 (hot work), or 718 (corrosion-resistant) – all heat-treated for hardness up to 48-52 HRC.
- Precision Machining: CNC milling, EDM, and wire cutting guarantee cavity tolerances within ±0.01 mm – essential for reliable flip-top hinge function.
- TS16969 Quality System: Every mold undergoes strict dimensional, functional, and pressure testing before shipment.
- Customizable Options: Mold base size, gate type (valve gate or pin gate), cooling layout, and ejection system can be tailored to your injection molding machine.
| Parameter | Value |
| Cavities | 1 x 16 |
| Hot Runner Type | Valve gate / Pin gate (option) |
| Mold Steel | P20 / H13 / 718 |
| Cycle Time (typical) | 5-8 seconds |
| Mold Lifespan | 1-3 million shots (with proper maintenance) |
| Application | Beverage flip-top caps (soda, water, juice) |
| Certification | TS16969 |
Benefits for Your Production
- Higher Output: With 16 cavities and fast cycle, you can produce up to 180,000 caps per day (based on 8-second cycle, 24h operation).
- Reduced Material Waste: Hot runner design eliminates sprue and runner scrap, saving up to 20% on raw material costs.
- Consistent Quality: Balanced flow ensures each cavity fills uniformly, resulting in identical cap weight and hinge performance.
- Easy Maintenance: Modular design and standardized components (DME, HASCO, etc.) simplify servicing and spare part replacement.
- Energy Efficient: Optimized cooling channels reduce overall cycle time, lowering energy consumption per part.
Why Choose Hongxinyutai Precision Mold?
As a TS16969-certified manufacturer with a 1,000–3,000 m² factory and a skilled team of 51–100 employees, we have established a strong presence in global markets including North America, Europe, Southeast Asia, and Africa. Our molds are shipped from ports in Jiangsu, Shanghai, and Shenzhen to customers worldwide. We follow rigorous quality control procedures—from material inspection to final assembly—ensuring that every mold performs exactly as specified.
Our commitment to customer satisfaction goes beyond delivery. We offer comprehensive after-sales support, including mold commissioning guidance, troubleshooting, and spare parts supply. Many clients have experienced up to 30% improvement in production efficiency after switching to our flip-top cap molds. Contact us today to discuss your specific cap design, cavity requirements, or budget—we will provide a tailored solution that meets your production goals.
Frequently Asked Questions (FAQ)
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Q: What is the typical lead time for this 1*16 flip-top cap mold?
A: Lead time is approximately 25–35 working days, depending on customization and current workload. Rush delivery may be available upon request. -
Q: Can the mold be modified for different cap sizes or designs?
A: Yes, we offer customization. The cavity, core, and gate design can be adapted to your cap dimensions (e.g., 28mm, 38mm) and hinge style. Provide your part drawing for evaluation. -
Q: What materials are recommended for the mold base and cavities?
A: Standard options include P20 for general use, H13 for high-temperature/high-volume production, or 718 for corrosion resistance when using aggressive polymers. Our engineers can advise based on your resin and output. -
Q: Does the hot runner system come with temperature controllers?
A: The mold is supplied with standard hot runner nozzles and manifolds. Temperature controllers are not included but can be provided as optional accessories. We can recommend compatible controllers. -
Q: What is the warranty period?
A: We offer a 12-month warranty against manufacturing defects from the date of shipment. Extended warranty plans are available. -
Q: How much maintenance is required during high-volume production?
A: Routine maintenance includes cleaning of hot runner tips every 300,000–500,000 shots, lubrication of guide pins, and inspection of cooling channels. A detailed maintenance manual is provided. -
Q: Can you provide samples or test runs before sale?
A: Yes, we can run mold trials at our factory upon request. A sample report with dimensional data and photos will be shared for approval before shipment. -
Q: What is the shipping cost for this mold?
A: Shipping cost depends on destination port and weight (approximately 800–1200 kg). We can arrange sea or air freight, and provide a quote based on your location.
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