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Help CenterOEM Flip-Top Cap Injection Molding - IATF 16949 Certified, 1x16 Cavities, Hardened S136 Steel
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As a professional mold manufacturer with over 7 years of experience, Changzhou Hongxinyutai Precision Mold Co., Ltd. is proud to present our OEM Flip-Top Cap Injection Molding solution. This mold is engineered for high-volume production of flip-top caps used in beverage, personal care, and pharmaceutical packaging. With IATF 16949 certification and a robust 1x16 cavity design, we ensure precision, durability, and repeatability. Our hardened S136 steel construction guarantees long tool life and excellent corrosion resistance, making this mold a reliable investment for your packaging needs.
The mold features a 1x16 cavity layout that maximizes output per cycle, significantly reducing unit cost without compromising quality. Each cavity is precisely machined using advanced CNC and EDM equipment, achieving tight tolerances of ±0.01mm. The use of hardened S136 steel (48–52 HRC) provides superior wear resistance, even under continuous high-speed production. The mold is designed with an optimized cooling system—including conformal cooling channels—to minimize cycle time and ensure uniform part shrinkage.
| Parameter | Value |
| Cavity Count | 16 (1x16) |
| Mold Steel | Hardened S136 (48–52 HRC) |
| Part Material | PP, PE, ABS (Customizable) |
| Estimated Cycle Time | 8–12 seconds |
| Mold Life Expectancy | 1,000,000+ shots (with proper maintenance) |
| Cooling System | Conformal cooling (customized layout) |
Key advantages of choosing our flip-top cap mold include:
- High efficiency: 1x16 cavities produce 16 caps per cycle, ideal for mass production.
- Superior steel quality: Hardened S136 provides excellent polishability and anti-corrosion properties, ensuring smooth part release and glossy surface finish.
- Precision engineering: All components are machined with micron-level accuracy, ensuring consistent cap dimensions and snap-fit functionality.
- IATF 16949 quality system: Our manufacturing process is certified, guaranteeing traceability and continuous improvement.
- Customizable design: We can modify cavity count, gating type (hot runner or cold runner), and cooling layout to meet your specific production requirements.
Our mold is fully tested before delivery, including trial runs with your specified resin. We provide detailed documentation such as mold design drawings, BOM, and maintenance guidelines. The cavity and core inserts are interchangeable, making future repairs or replacements quick and cost-effective. Moreover, the mold base is constructed with standard components (DME or HASCO) for easy global sourcing.
Backed by Changzhou Hongxinyutai Precision Mold Co., Ltd., a manufacturer with a 1,000–3,000 m² factory and a team of 51–100 experienced professionals, we have exported molds to markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. Since our establishment in 2017, we have accumulated deep expertise in precision tooling for packaging, automotive, and consumer goods. We ship from Jiangsu, Shanghai, or Shenzhen ports, ensuring convenient logistics worldwide.
We invite you to partner with us for your flip-top cap injection molding needs. Our commitment to quality, on-time delivery, and competitive pricing has earned us trust from clients in over 15 countries. Contact us today for a quotation or technical consultation. Let’s build your success, one cap at a time.
Frequently Asked Questions
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What is the typical lead time for this 1x16 cavity mold?
Lead time is approximately 30–45 days, depending on customization and our current workload. Rush orders can be negotiated. -
Can the mold be adapted for different cap sizes or designs?
Yes. We offer full OEM service—you can provide 3D drawings or samples, and we will adjust cavity inserts, gating, and cooling accordingly. -
Is the mold compatible with standard injection molding machines?
Yes. We design the mold base to fit standard machine platen sizes. Please provide your machine specifications (tie-bar distance, injection capacity) for precise matching. -
What maintenance is required to extend mold life?
Regular cleaning, anti-corrosion treatment, and periodic inspection of moving parts (slide cores, ejector pins) are recommended. We provide a detailed maintenance manual with each mold. -
Do you offer samples before mass production?
Absolutely. We can produce trial shots at our facility and ship samples for your approval before final shipment. -
What warranty do you provide?
We offer a 12-month warranty against defects in materials and workmanship from the date of shipment. Technical support is available throughout the mold's lifespan. -
Can you handle hot runner systems for this mold?
Yes. We can incorporate hot runner systems from leading brands (e.g., Synventive, Hasco) to reduce sprue waste and improve cycle time. -
How is the mold packaged for export?
Each mold is carefully packed with anti-rust oil, wrapped in plastic, and secured in a wooden crate with proper cushioning to prevent damage during transit.
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