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Help CenterBevel Pinion Shaft Used in Industrial Conveyor Gearbox Assembly 8 Module Tooth
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Henan San Kuang Machinery Technology Co., Ltd. is pleased to present our Bevel Pinion Shaft designed specifically for industrial conveyor gearbox assemblies with an 8 module tooth configuration. Manufactured in our 10,000–30,000 m² facility located in Luoyang, Henan, China, this component reflects our commitment to precision, durability, and performance. With over a decade of experience since our establishment in 2014, we have served markets across North America, South America, Europe, Asia, Africa, and Oceania, exporting between US$2.5 Million and US$5 Million annually. Our production processes are backed by multiple international certifications including ISO9001, ISO14000, OHSAS18001, and others, ensuring every product meets rigorous quality standards. This bevel pinion shaft is engineered to deliver reliable power transmission, reduce downtime, and extend the service life of your conveyor system.
Key Features & Technical Advantages:
- High-Strength Alloy Steel Construction: Made from 20CrMnTi or equivalent alloy steel, the shaft offers excellent core toughness and wear resistance. The material is carefully selected to withstand heavy loads and shock impacts common in conveyor applications.
- Precision Carburizing & Quenching: The heat treatment process creates a hard, wear-resistant case (HRC 58–62) while maintaining a tough, ductile core. This combination minimizes tooth surface fatigue and extends operational life.
- 8 Module Tooth Profile: Designed with a standard module of 8, the bevel tooth profile is optimized for smooth engagement and efficient torque transmission. It can be manufactured according to Gleason or Klingelnberg standards, and we offer customization to match your specific gearbox geometry.
- High Accuracy Ground Finish: After heat treatment, the tooth flanks are precision-ground to achieve a surface finish that reduces friction and noise. Our typical precision grade meets DIN 6–7, and tighter tolerances are available upon request.
- Customizable Dimensions: While the module is fixed at 8, the shaft’s length, bearing seat diameters, keyway dimensions, and mounting holes can be tailored to your gearbox design. We work closely with clients to ensure a perfect fit.
- Full Traceability & Testing: Each bevel pinion shaft undergoes dimensional inspection, hardness testing (Rockwell C), and magnetic particle inspection (MPI) to verify material integrity. Certificate of compliance is provided with every order.
Technical Specifications (Typical Values):
| Parameter | Value |
|---|---|
| Module | 8 |
| Number of Teeth | Customizable (typically 10–30) |
| Pressure Angle | 20° (standard) |
| Material | 20CrMnTi or 42CrMo (upon request) |
| Hardness (case) | HRC 58–62 |
| Surface Treatment | Carburizing + Quenching + Grinding |
| Precision Grade | DIN 6–7 |
| Tooth Profile Standard | Gleason / Klingelnberg (customizable) |
| Maximum Shaft Length | Up to 1,500 mm (customizable) |
Application Benefits for Your Conveyor System:
- Increased Gearbox Reliability: The robust material and heat treatment minimize tooth breakage and surface pitting, ensuring consistent torque transfer even under high load fluctuations.
- Reduced Maintenance Costs: With a hardened, ground tooth surface, the shaft operates with lower friction and wear, extending the interval between oil changes and replacements.
- Smooth & Quiet Operation: High-accuracy tooth profiles reduce vibration and noise levels, contributing to a safer and more comfortable working environment.
- Easier Integration: Our shafts are manufactured to match exact gearbox housing dimensions, including bearing fits and seal locations, simplifying assembly and reducing installation time.
Why Choose Henan San Kuang Machinery Technology Co., Ltd.?
Since 2014, our 51–100 skilled employees have been dedicated to the precision manufacturing of transmission components. We occupy a 10,000–30,000 m² factory equipped with advanced CNC gear cutting and grinding machines, heat treatment furnaces, and measuring instruments. Our annual export value of US$2.5–5 Million reflects the trust placed in us by clients across 15+ international markets. We hold certifications such as ISO9001, ISO14000, OHSAS18001, and others, ensuring every step from raw material procurement to final inspection is controlled. Our bevel pinion shaft for 8-module conveyor gearboxes is backed by this quality system. We also offer free technical consultation, rapid sample production, and flexible shipping via Ports of Shanghai, Lianyungang, Qingdao, or Tianjin. Contact us today to discuss your gearbox requirements and experience the reliability of San Kuang components.
Frequently Asked Questions (FAQ):
-
Q1: What materials are used for this bevel pinion shaft?
We primarily use 20CrMnTi alloy steel, known for its excellent carburizing response and toughness. For special requirements, 42CrMo or 40Cr can also be selected. Please confirm your application load for the best recommendation. -
Q2: Can the tooth number or dimensions be customized?
Yes. While the module is fixed at 8, the number of teeth, shaft length, bearing step diameters, keyway size, and other features can be customized according to your gearbox drawings. We accept both 2D and 3D CAD files. -
Q3: What is the typical lead time for an order?
For standard dimensions (without customization), lead time is approximately 20–25 working days after sample approval. For custom designs, it may extend to 30–40 working days depending on complexity. Urgent orders can be accommodated with expedited service upon request. -
Q4: Do you provide heat treatment and surface grinding?
Yes. Our standard process includes carburizing, quenching, and precision grinding to achieve the specified hardness (HRC 58–62) and tooth profile accuracy. We can also apply other treatments such as nitriding or shot peening if needed. -
Q5: How do you ensure the quality of the shaft?
We perform 100% dimensional inspection using CMM (Coordinate Measuring Machine), Rockwell hardness testing, and magnetic particle inspection (MPI) on every shaft. A detailed inspection report is provided with each shipment. Our quality system is certified to ISO9001 and other standards. -
Q6: What is the minimum order quantity (MOQ)?
Our MOQ is typically 1 piece for sample, and 10 pieces for batch production. However, we are flexible for small initial orders to allow you to evaluate the product’s performance in your gearbox. -
Q7: Which ports do you ship from?
We ship from Port of Shanghai, Port of Lianyungang, Port of Qingdao, or Port of Tianjin, depending on the cargo volume and destination. All ports have excellent container facilities. -
Q8: Can you supply matching bevel gears (ring gears) for this pinion shaft?
Yes. We manufacture complete bevel gear sets including both pinion and ring gear. Please provide the gear ratio and center distance, and we can design a matched pair to ensure optimal meshing and noise performance.
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