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High Precision Gear Shaft Machining | Custom Gear Shaft Manufacturer - Henan Sankuang MachineryNegotiableMOQ: 1 Set
As a leading manufacturer with over 10 years of experience, Henan San Kuang Machinery Technology Co., Ltd. specializes in producing high-precision Custom CNC Machined Gear Shafts for Transmission Systems. Our state-of-the-art CNC equipment and skilled engineering team ensure that every gear shaft meets the most demanding requirements for durability, accuracy, and performance. Whether you need a standard replacement or a custom-designed component for unique transmission systems, we deliver solutions that enhance power transmission efficiency and reduce downtime.
Our gear shafts are manufactured using premium materials such as alloy steel, carbon steel, and stainless steel, with advanced heat treatment processes to achieve optimal hardness and wear resistance. With a factory spanning 10,000–30,000 square meters and a dedicated team of 51–100 employees, we can handle both small-batch prototypes and large-volume production orders. Each gear shaft undergoes rigorous quality control to ensure consistent dimensional accuracy and surface finish.
Key Features & Technical Specifications
- High Precision: CNC machining with tolerance as tight as ±0.005mm ensures perfect fit and smooth operation in transmission systems.
- Customizable Design: We can produce gear shafts with various tooth profiles (spur, helical, bevel, spline), keyways, threads, and step diameters according to your drawings or samples.
- Durable Materials: Choose from 20CrMnTi, 40Cr, 42CrMo, 45# steel, 304/316 stainless steel, or other alloys. Heat treatment options include carburizing, quenching, tempering, and nitriding.
- Surface Treatment: Black oxide, phosphate, zinc/nickel plating, hard chrome, or DLC coating to improve corrosion resistance and reduce friction.
- Wide Size Range: Outer diameter from 10mm to 500mm, length up to 2000mm, and module 1–12.
- Applications: Suitable for automotive transmissions, industrial gearboxes, agricultural machinery, marine drives, and more.
| Parameter | Standard Range | Customizable |
|---|---|---|
| Material Hardness | HRC 20–60 | Yes |
| Surface Roughness | Ra 0.4–1.6 μm | Yes |
| Gear Module | 1–12 | Yes |
| Tooth Count | 6–200 | Yes |
| Straightness | ≤0.02mm per 300mm | Yes |
Advantages for Your Business
- Cost-Effective: By combining CNC precision with efficient production planning, we offer competitive pricing without compromising quality.
- Fast Turnaround: Our standard lead time is 15–30 working days, and we can expedite urgent orders upon request.
- Quality Assurance: Every gear shaft is inspected with CMM, hardness tester, and runout gauge to ensure compliance with your specifications.
- Flexible Volume: From 1 piece prototype to 100,000 pieces mass production, we adapt to your order quantity.
- Global Logistics: We ship from major ports including Shanghai, Qingdao, Tianjin, and Lianyungang, serving clients in North America, Europe, Asia, and beyond.
Henan San Kuang Machinery Technology Co., Ltd. has been trusted by customers worldwide since 2014. With an annual export value of US$2.5–5 million and a portfolio of certifications including ISO9001, TS16949, ISO14001, OHSAS18001, we demonstrate our commitment to quality, environmental responsibility, and workplace safety. Our main markets span across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East—a testament to our reliable products and services.
When you choose our Custom CNC Machined Gear Shafts, you are not just buying a component; you are investing in a partnership that prioritizes your application’s success. We provide free technical consultation, sampling support, and after-sales service. Contact us today to discuss your gear shaft requirements and receive a competitive quote. Let us help you drive your transmission systems with precision and reliability.
Frequently Asked Questions (FAQ)
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Q: What materials do you use for gear shafts?
A: We commonly use alloy steels (20CrMnTi, 40Cr, 42CrMo), carbon steel (45#), stainless steel (304, 316), and brass. Other materials are available upon request. -
Q: Can you produce gear shafts based on my sample?
A: Yes, we can reverse-engineer a sample to create exact copies. Please provide a physical sample or detailed 2D/3D drawings. -
Q: What is the typical lead time for custom orders?
A: For standard custom gear shafts, lead time is 15–30 working days depending on complexity and quantity. Rush orders can be negotiated. -
Q: How do you ensure the quality of gear shafts?
A: We implement a rigorous quality control system including incoming material inspection, in-process checks, and final inspection using CMM, hardness tester, and gear measuring instruments. Certificates of analysis are provided. -
Q: Do you offer heat treatment services?
A: Yes, we offer carburizing, quenching & tempering, nitriding, and induction hardening to achieve required hardness and case depth. -
Q: What is the minimum order quantity (MOQ)?
A: MOQ is 1 piece for prototype orders. For mass production, minimum quantity depends on material and process, typically 100 pieces. -
Q: Can you provide surface treatments like phosphate or hard chrome?
A: Yes, we offer various surface treatments including black oxide, zinc plating, phosphating, hard chrome, and DLC coatings. Please specify your requirement. -
Q: How do you ship the gear shafts?
A: We ship via sea, air, or express as per your preference. We can pack in wooden cases, pallets, or custom packaging to ensure safe transit.
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