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Help CenterChemical-Free Electrocoagulation Zero-Discharge Wastewater System, 220V, 200A
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a leading manufacturer specializing in advanced electrocoagulation solutions since 2015. Our Chemical-Free Electrocoagulation Zero-Discharge Wastewater System (220V, 200A) is engineered to provide sustainable, cost-effective wastewater treatment without the need for chemical additives. This innovative system combines electrocoagulation technology with a zero-liquid-discharge (ZLD) design, ensuring that all water is recovered and contaminants are safely removed. Ideal for industries facing strict environmental regulations, our system delivers exceptional performance while reducing operational costs and environmental footprint.
Electrocoagulation uses electrical currents to destabilize and aggregate suspended solids, emulsified oils, heavy metals, and other pollutants, forming flocs that are easily separated. Unlike traditional chemical coagulation, this process eliminates chemical handling risks, reduces sludge generation, and simplifies operation. Our system is fully automated, skid-mounted, and customizable to meet specific flow rates and pollutant loads.
Key Features & Technical Specifications
- Chemical-Free Process: No addition of coagulants or flocculants – safer for operators and environment.
- Zero Liquid Discharge: All treated water is recycled; no wastewater is discharged.
- High Current Capacity: 200A at 220V (44 kW) enables efficient treatment of high-strength waste streams.
- Automated PLC Control: Touch-screen interface with remote monitoring capability.
- Compact & Modular Design: Skid-mounted for easy installation and scalability.
- Low Sludge Production: Up to 70% less sludge compared to chemical methods.
- Multi-Contaminant Removal: Effective on heavy metals, oils, grease, suspended solids, BOD/COD, and more.
- Corrosion-Resistant Construction: Optional stainless steel or coated carbon steel for long service life.
| Parameter | Specification |
|---|---|
| Power Supply | 220V AC, 3-phase, 50/60Hz |
| Operating Current | 200A (adjustable) |
| Power Consumption | 44 kW (max) |
| Treatment Capacity | Customizable (example: 5-50 m³/day) |
| Electrode Material | Aluminum or Iron (user replaceable) |
| Sludge Dewatering | Filter press (optional) |
| Control Interface | PLC + HMI touch screen |
| Material of Construction | Carbon steel with epoxy coating |
Advantages for Your Business
- Reduce Chemical Costs: No need to purchase, store, or handle hazardous chemicals.
- Comply with Stringent Regulations: Achieve zero discharge and meet strict environmental standards.
- Lower Sludge Disposal Expenses: Less sludge means lower disposal costs and reduced environmental impact.
- Minimal Operator Intervention: Fully automated process with real-time monitoring.
- Fast Return on Investment: Energy-efficient design and low maintenance lead to quick payback.
- Versatile Applications: Suitable for metal finishing, mining, food processing, textile, and petrochemical industries.
Why choose Qingdao Conqinphi Environmental Technology Group Co., Ltd.? With a factory spanning 10,000–30,000 square meters and a dedicated team of 201–300 employees, we have the resources to deliver high-quality systems. Our annual export value exceeds US$10–50 million, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. The company holds multiple certifications including ISO9001, ISO14000, OHSAS18001, HACCP, TL900, SA8000, and others – a testament to our commitment to quality, safety, and sustainability. All systems are shipped from Qingdao Port, China, with excellent logistics support.
Invest in a cleaner future with our Chemical-Free Electrocoagulation Zero-Discharge System. Contact us today for a customized solution tailored to your wastewater treatment needs. Let us help you achieve environmental compliance while cutting operational costs.
Frequently Asked Questions (FAQ)
-
What is the working principle of electrocoagulation?
Electrocoagulation uses an electric current to dissolve sacrificial electrodes (aluminum or iron), generating metal ions that neutralize charges and form flocs that trap contaminants. These flocs are then removed by sedimentation or flotation. -
Is the system truly chemical-free?
Yes, the process does not require the addition of chemical coagulants or flocculants. Only electricity and replaceable electrodes are used, making it a greener alternative. -
What is the typical treatment capacity of the 220V/200A model?
The capacity depends on the wastewater characteristics and the number of electrode plates. For standard industrial effluent, the system can treat approximately 5–20 m³/day. Custom designs are available for higher flows. -
How often do the electrodes need to be replaced?
Electrode life varies with current density and water chemistry. Typically, aluminum electrodes last 6–12 months, while iron electrodes last 3–6 months. Replacement is simple and inexpensive. -
What pollutants can this system remove?
It effectively removes heavy metals (e.g., chromium, nickel, copper), emulsified oils, grease, suspended solids, COD/BOD, phosphates, and certain organic compounds. -
Do you provide installation and commissioning support?
Yes, we offer on-site or remote technical guidance for installation, startup, and operator training. Detailed manuals are included. -
What certifications does your company hold?
Our company is certified under ISO9001, ISO14000, OHSAS18001, HACCP, and many other standards, ensuring consistent quality and safety practices. -
Can the system be integrated with existing wastewater treatment plants?
Absolutely. Our electrocoagulation unit can be used as a stand-alone solution or as a pre/post-treatment step in an existing process. Custom integration is available.
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