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Help CenterIndustrial Distillation Equipment 100L Capacity Electric Heating With Stainless Steel Column Packed Tower
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As a leading manufacturer based in Qingdao, Shandong, China, Qingdao Conqinphi Environmental Technology Group Co., Ltd. (established 2015, with a 10,000-30,000 sqm factory and over 200 skilled employees) proudly presents our Industrial Distillation Equipment – 100L Capacity Electric Heating with Stainless Steel Column Packed Tower. This equipment is designed to deliver efficient separation and purification for a wide range of industrial applications, from essential oil extraction to solvent recovery, pharmaceutical processing, and chemical synthesis. Our commitment to quality and innovation is reflected in every unit, ensuring reliable performance, easy operation, and long service life.
The system features a robust electric heating mechanism paired with a stainless steel packed column, providing precise temperature control and exceptional mass transfer efficiency. The 100L capacity makes it ideal for small to medium-scale production, pilot plant studies, and research laboratories. Each unit is carefully crafted using high-grade stainless steel (304 or 316) to resist corrosion, withstand high temperatures, and meet stringent sanitary standards. With customizable options for power, voltage, and additional accessories, this distillation equipment can be tailored to your specific process requirements.
Our factory has exported over US$10 million to US$50 million annually to major markets including North America, Europe, Southeast Asia, Africa, and Oceania. The product undergoes strict quality control procedures and is backed by our team’s expertise in environmental technology and process engineering. Whether you need to concentrate solutions, purify compounds, or recover solvents, this electric-heated packed tower delivers consistent results with minimal energy consumption.
Key Features & Technical Specifications
- Heating Method: Electric heating (stainless steel immersion heaters or external heating jacket) – fast ramp-up, precise temperature control (±1°C).
- Column Design: Packed column with high-efficiency structured or random packing (e.g., Raschig rings, Sulzer packing) to maximize surface area and separation efficiency.
- Material of Construction: SS304 or SS316 stainless steel for kettle, column, condenser, and all wetted parts – corrosion resistant, easy to clean, compliant with food/pharma standards.
- Capacity: 100L working volume (customizable from 50L to 200L optional).
- Condenser: Tubular or spiral condenser with efficient cooling (water or refrigerant) – ensures complete vapor condensation.
- Control System: PLC or PID temperature controller with digital display, safety interlocks (over-temperature, over-pressure, liquid level).
- Operation: Batch process with manual or semi-automatic control; vacuum distillation capability available (optional).
- Safety Features: Explosion-proof design for flammable solvents, emergency shutdown, pressure relief valve.
- Portability: Skid-mounted with casters for easy movement within facility.
| Parameter | Value |
| Effective Volume | 100L (working capacity ~80L) |
| Heating Power | 12-18 kW (customizable) |
| Column Diameter | 150-200 mm (depending on packing) |
| Column Height | 1000-1500 mm (configurable) |
| Max Operating Temperature | 250°C (higher upon request) |
| Voltage | 220V/380V/415V (3-phase, optional) |
| Material Grade | SS304 / SS316 |
| Packing Type | Stainless steel structured packing / ceramic Raschig rings |
Customer Benefits & Application Advantages
- High Purity Output: The packed column design ensures multiple theoretical stages, achieving separation efficiencies up to 99.5% for many mixtures.
- Energy Efficiency: Electric heating provides direct heat transfer with minimal thermal loss; PID controller reduces energy waste.
- Durability: Stainless steel construction resists corrosion from acids, alkalis, and organic solvents, extending service life.
- Easy Maintenance: Modular design allows quick disassembly of column and condenser; all surfaces are smooth for cleaning.
- Scalability: This 100L unit is ideal for process development and small production; scale-up to larger volumes is supported by our engineering team.
- Compliance: Designed to meet CE, GMP, and other international standards (certificates available upon request).
Typical applications include: essential oil distillation (e.g., lavender, peppermint), solvent recovery (ethanol, acetone), fine chemical purification, pharmaceutical intermediate separation, food flavor extraction, and biotech fermentation downstream processing.
Trust & Reliability – Why Choose Conqinphi
With over 8 years of manufacturing experience and a team of 201-300 dedicated professionals, Qingdao Conqinphi Environmental Technology Group has built a reputation for delivering quality industrial equipment worldwide. Our annual export value of US$10-50 million reflects the trust placed in our products by customers across 20+ countries and regions. We adhere to ISO9001, ISO14000, OHSAS18001, and other management system standards, ensuring every step from design to delivery meets rigorous quality requirements. Our products are also certified with HACCP, TL9000, and SA8000 (upon request). We offer comprehensive after-sales support, including installation guidance, operator training, and spare parts supply.
We invite you to contact our team for detailed technical drawings, a quotation, or a virtual demo. Let us help you optimize your distillation process with a reliable, efficient, and customizable solution.
Frequently Asked Questions (FAQ)
-
Q: Can this distillation equipment handle flammable solvents?
A: Yes, we offer explosion-proof electrical components and optional inert gas purging for safe operation with flammable materials. -
Q: What is the typical separation efficiency for a binary mixture?
A: With optimized packing, you can achieve over 95% purity for many systems; actual performance depends on feed composition and operating conditions. -
Q: Is the equipment easy to clean?
A: Absolutely. The stainless steel surfaces are smooth and polished, and the column can be disassembled for manual cleaning or CIP (clean-in-place) system integration. -
Q: What voltage and frequency does the heater support?
A: We can supply heaters for 220V, 380V, 415V, 440V, 50/60Hz, and other configurations per your local requirements. -
Q: Do you provide installation service?
A: We provide detailed installation manuals and online video support. On-site commissioning is available for an additional fee. -
Q: Can the column packing be customized?
A: Yes, we offer various packing types (Raschig rings, Pall rings, structured packing) and materials (stainless steel, ceramic, PTFE) to suit your process. -
Q: What is the lead time?
A: Standard lead time is 25-35 working days after deposit, depending on customization level. -
Q: Do you offer warranty?
A: Yes, 12-month warranty against manufacturing defects; extended warranty available upon request.
Note: All specifications are subject to change based on process requirements. Contact our sales team for a detailed proposal tailored to your application.
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