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Large Output Torque DBY560 Bevel Cylindrical Gearbox Heavy Mining Grinding Reducer
Product Spotlights
Large output torque for heavy mining and grinding applications; bevel-cylindrical gear design for high efficiency and durability; customizable ratio, mounting, and lubrication; compact footprint saves space; factory-direct pricing from experienced Chinese manufacturer; reliable quality with 12-month warranty and global shipping.
Negotiable
MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Type:
Other, Bevel Cylindrical Gearbox
Application:
Other, Heavy Mining
Model:
DBY560
Payment & Shipping
Payment Methods:
Port of Shipment:
Shanghai
Delivery Detail:
Delivery time depends on order quantity.
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Type
Other, Bevel Cylindrical Gearbox
Application
Other, Heavy Mining
Model
DBY560
Input Power
Customizable (Available upon request)
Output Torque
High Torque Capacity (Customizable)
Gear Material
Alloy Steel (20CrMnTi / 20CrNi2MoA)
Lubrication
Oil bath or forced lubrication (optional)
Mounting Position
Horizontal / Vertical (optional)
Ratio Range
1:1 to 500:1 (customizable)
Jiangsu Manqi Machinery Co., Ltd., a professional manufacturer located in Suzhou, Jiangsu, China, is proud to introduce our Large Output Torque DBY560 Bevel Cylindrical Gearbox. Designed specifically for heavy mining and grinding applications, this reducer combines robust construction with advanced gear technology to deliver exceptional performance under extreme loads. Our factory, spanning 10,000 to 30,000 square meters and equipped with years of engineering experience, ensures every gearbox meets the highest standards of durability and reliability. Whether you are upgrading an existing mill drive or building a new mining system, the DBY560 provides the torque and longevity your operations demand.
Key Features and Technical Specifications
- High Torque Output: The DBY560 is engineered to handle large output torque, making it ideal for heavy mining grinders and ball mills. Its bevel-cylindrical gear arrangement ensures smooth power transmission even under fluctuating loads.
- Durable Construction: Housing made from high-strength cast iron or steel (optional), gears made from premium alloy steel (20CrMnTi or 20CrNi2MoA) with carburizing and quenching heat treatment, achieving high hardness and wear resistance.
- Compact Design: Despite its high torque capacity, the gearbox maintains a compact footprint, saving valuable space in your mining site or processing plant.
- Versatile Mounting: Available in horizontal and vertical configurations, with customizable input/output flange and shaft options to match your existing equipment.
- Reliable Lubrication: Offers oil bath lubrication for standard applications and optional forced circulation lubrication for high-speed or high-temperature environments, ensuring long service life.
- Low Noise and Vibration: Precision-ground gears and optimized gear meshing minimize noise and vibration, improving operator comfort and equipment stability.
- Easy Maintenance: Modular design with accessible inspection covers and oil drains reduces downtime and simplifies routine servicing.
| Parameter | Value Range | Notes |
|---|---|---|
| Output Torque | Up to 500,000 N·m (customizable) | Depends on ratio and input power |
| Input Speed | 750 – 1500 rpm (typical) | Can be adapted to lower or higher speeds |
| Ratio Range | 1:1 – 500:1 | Combined bevel and cylindrical stages |
| Efficiency | ≥94% (depending on ratio) | High energy saving |
| Weight | Approx. 1,200 – 2,500 kg | Varies with configuration |
| Operating Temperature | -20°C to +60°C | Optional cooling for higher temps |
Detailed Advantages for Your Mining & Grinding Operations
- Superior Load Capacity: The bevel-cylindrical gear design provides a larger contact area and higher torque density compared to single-stage reducers, reducing the risk of gear failure in heavy grinding applications.
- Customizable Configurations: We understand that every mining site has unique requirements. The DBY560 gearbox can be tailored with special shafts, flanges, backstop devices, and cooling systems to match your mill or conveyor precisely.
- Proven Reliability: Our gearboxes undergo rigorous testing, including no-load run-in and load testing with vibration and temperature monitoring, ensuring zero defects before shipment.
- Global Compatibility: Designed to meet international standards, the gearbox can be integrated with motors and driven equipment from major brands like ABB, Siemens, WEG, etc.
- Cost-Effective Solution: By choosing a direct manufacturer, you eliminate intermediary costs and receive factory-direct pricing, fast lead times, and prompt after-sales support.
Why Trust Jiangsu Manqi Machinery?
Since our establishment in 2017, Jiangsu Manqi Machinery Co., Ltd. has focused on manufacturing high-quality industrial gearboxes and reducers. With a factory area of over 10,000 square meters, a dedicated team of 11–50 skilled employees, and an annual export value steadily growing, we have successfully supplied gearboxes to clients in Eastern Europe, Southeast Asia, Africa, and South Asia. All our products are shipped from the Port of Shanghai with careful packaging to prevent damage during transit.
Our DBY560 gearbox has been tested in real mining environments and has received positive feedback for its reliability, easy maintenance, and long service life. We offer a standard warranty of 12 months and provide technical support via email, phone, or on-site assistance upon request. Every gearbox comes with a detailed inspection report and installation guide.
We invite you to contact us for a quote, technical drawing, or sample testing. Whether you need a single unit for a pilot project or bulk orders for a large mining operation, we are ready to serve you with competitive pricing, short lead times, and customized solutions. Let Jiangsu Manqi Machinery be your reliable partner in powering your grinding and mining processes.
Frequently Asked Questions (FAQ)
-
Q: What is the typical lead time for the DBY560 gearbox?
A: Standard models with common ratios can be delivered within 30–45 days after order confirmation. Customized configurations may require 45–60 days. We always provide an exact lead time in your quotation. -
Q: Can I use this gearbox for a ball mill or SAG mill?
A: Yes, the DBY560 is specifically designed for heavy grinding applications including ball mills, SAG mills, and vertical mills. Please provide your mill’s power and torque requirements, and we will confirm the appropriate configuration. -
Q: What kind of warranty do you offer?
A: We provide a standard 12-month warranty covering manufacturing defects. Extended warranty options are available upon request. Our after-sales team offers remote troubleshooting and spare parts supply. -
Q: Do you offer gearboxes with different input/output shaft orientations?
A: Absolutely. The DBY560 supports horizontal or vertical mounting, and we can customize the shaft extension direction, flange size, and keyway dimensions to match your existing system. -
Q: Is the gearbox suitable for continuous operation in dusty environments?
A: Yes. The housing is sealed with high-quality oil seals and optional labyrinth seals to prevent dust ingress. For extremely dusty conditions, we recommend forced lubrication with an external filtration system. -
Q: Can I get a sample unit for testing before placing a bulk order?
A: Yes, sample orders are welcome. We can provide one unit at a preferential price for trial. However, sample customization may have a slightly longer lead time. -
Q: What documents do you provide with the shipment?
A: Each shipment includes commercial invoice, packing list, bill of lading, inspection certificate, material certificate (upon request), and installation & maintenance manual in English. -
Q: Do you offer customer-specific ratios not listed in the standard range?
A: Yes, we can design non-standard ratios by modifying gear pairs. Please consult our engineering team with your exact speed and torque requirements.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2017
Factory Size
10,000-30,000 square meters
Annual Export Value
Below US$1 Million
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