Contact Platform Support
Help CenterZero-Discharge Wastewater Equipment for Pharmaceutical Industry, PLC Control, 304SS
Product Spotlights
Related Products
-
220V 50Hz, 500L/h Capacity Zero-Discharge Wastewater Treatment System With MVR EvaporationUS$ 4190 - 809000MOQ: 2 Combos -
Automatic Zero-Discharge Wastewater Equipment, 304SS, 1000LPD, Low Energy ConsumptionUS$ 4190 - 809000MOQ: 2 Combos
-
220V 50Hz Industrial Ammonia Nitrogen Removal System With FRP Body and 2-Stage Filtration 5000GPDUS$ 2700 - 57900MOQ: 1 Combo
-
Intelligent Ammonia Nitrogen Wastewater Treatment Plant With Remote Monitoring and PLC Auto-Control 2000L/HUS$ 2700 - 57900MOQ: 1 Combo
-
1 Year Warranty Ammonia Nitrogen Wastewater Treatment Equipment With Mill Test Report and On-site InstallationUS$ 2700 - 57900MOQ: 1 Combo
As a leading manufacturer with over 8 years of experience, Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents our Zero-Discharge Wastewater Equipment specifically designed for the pharmaceutical industry. This system integrates PLC control with high-grade 304 stainless steel construction, ensuring reliable, automated, and corrosion-resistant operation. Our factory, spanning 10,000-30,000 square meters, and a dedicated team of 201-300 employees, guarantees that every unit meets rigorous quality standards. This equipment not only eliminates liquid waste but also recovers valuable resources, aligning with stringent environmental regulations and reducing operational costs for pharmaceutical manufacturers.
The core technology behind our zero-discharge system is a combination of advanced evaporation and crystallization processes, fully automated through a programmable logic controller (PLC). The PLC provides precise monitoring and control of temperature, pressure, flow rates, and chemical dosing, ensuring consistent performance with minimal human intervention. The use of 304 stainless steel for all wetted parts guarantees excellent resistance to corrosive pharmaceutical wastewater, extending equipment lifespan and reducing maintenance needs. Below are key technical specifications and features:
| Parameter | Specification |
|---|---|
| Treatment Capacity | Customizable from 1 m³/day to 50 m³/day (larger capacities available upon request) |
| Evaporation Temperature | 60-90°C (adjustable via PLC) |
| Operating Pressure | Atmospheric or vacuum (optional) |
| Power Consumption | Approximately 0.8-1.2 kWh per liter of treated water (varies with feed composition) |
| Control System | Siemens or Mitsubishi PLC with touchscreen HMI |
| Material of Construction | 304SS (316L optional for high-chloride streams) |
| Dimensions (L×W×H) | Customized based on capacity; typical footprint: 8m × 3m × 4m for 10 m³/day unit |
Key Features and Benefits:
- Zero Liquid Discharge (ZLD): Eliminates wastewater discharge entirely, complying with the most stringent environmental regulations. Recovered water can be reused in production, reducing freshwater consumption.
- PLC Automation: Reduces labor costs and human error. Remote monitoring and alarm functions allow 24/7 operation with minimal supervision.
- 304SS Construction: Resists corrosion from acids, alkalis, and organic solvents commonly found in pharmaceutical wastewater. Easy to clean and maintain, meeting GMP requirements.
- Energy Efficiency: Utilizes mechanical vapor recompression (MVR) or multiple-effect evaporation to minimize energy consumption. Heat recovery systems further reduce operating costs.
- Modular Design: Skid-mounted or containerized options simplify installation and integration with existing facilities. Expandable for future capacity increases.
- Low Maintenance: Few moving parts and automatic cleaning cycles (CIP) reduce downtime. Self-diagnostic PLC alerts operators to potential issues before they escalate.
- Resource Recovery: Valuable by-products (e.g., salts, solvents) can be recovered and sold or reused, turning waste into revenue.
Why Choose Qingdao Conqinphi?
Since our establishment in 2015, we have grown to become a trusted environmental technology provider with an annual export value between US$10 million and US$50 million. Our products are shipped to more than 50 countries across North America, Europe, Asia, Africa, and Oceania. We hold multiple certifications including ISO9001, ISO14001, OHSAS18001, and others, demonstrating our commitment to quality, safety, and environmental management. Our team of over 200 skilled professionals, including engineers, technicians, and support staff, ensures that every project is delivered on time and within budget. We also offer comprehensive after-sales service, including installation guidance, commissioning, training, and 24/7 technical support.
With our zero-discharge wastewater equipment, pharmaceutical companies can achieve regulatory compliance, reduce water consumption, and improve sustainability. The PLC-controlled 304SS system is a robust, long-term investment that pays for itself through water savings, energy efficiency, and potential by-product recovery. Contact us today to discuss your specific requirements and receive a customized proposal. Let us help you turn your wastewater challenges into opportunities.
Frequently Asked Questions (FAQ)
Q1: How does this zero-discharge equipment work?
The system uses a combination of evaporation and crystallization. Wastewater is heated in a controlled environment, water vapor is condensed into clean water, and dissolved solids are crystallized into dry solids. The PLC monitors and adjusts parameters to ensure optimal efficiency.
Q2: Can this equipment handle high-concentration pharmaceutical wastewater?
Yes, it is designed to treat high TDS (total dissolved solids) streams, including those containing solvents, APIs, and salts. Pre-treatment like pH adjustment or filtration may be required, and our engineering team can customize the process accordingly.
Q3: Why is 304SS chosen for this equipment?
304 stainless steel offers excellent corrosion resistance to a wide range of chemicals typical in pharmaceutical wastewater. It is also durable, easy to clean, and compliant with sanitary standards. For higher chloride levels, 316L is available as an option.
Q4: What are the advantages of PLC control over manual operation?
PLC automation ensures precise control of process variables, reduces human error, and allows for remote monitoring and data logging. It also enables automatic start/stop, alarm management, and self-diagnostics, leading to higher reliability and lower labor costs.
Q5: What is the typical energy consumption of this system?
Energy consumption depends on feed composition and capacity. Typically, our MVR-based systems consume 0.8-1.2 kWh per liter of treated water. Compared to conventional evaporators, this technology reduces energy costs by up to 60%.
Q6: How long does it take to install and commission the equipment?
Installation time varies based on site conditions and system size. For a standard skid-mounted unit, installation and commissioning typically take 2-4 weeks. Our team provides on-site support and training to ensure smooth operation.
Q7: What certifications does your company hold?
We are certified under ISO9001 (quality management), ISO14001 (environmental management), OHSAS18001 (occupational health and safety), and others. Specific certifications can be provided upon request.
Q8: Can you provide a customized solution for my specific wastewater?
Absolutely. We offer free wastewater analysis and pilot testing. Based on the results, our engineers design a tailored system that meets your capacity, space, and regulatory requirements. Contact us for a consultation.
Send Inquiry to This Supplier
You May Also Like
-
Multistage A/O Process Ammonia Nitrogen Wastewater Treatment Equipment 304SS Reactor 50m3/DUS$ 2700 - 57900MOQ: 1 Combo
-
Factory Direct Ammonia Nitrogen Wastewater Treatment System With Technical Training and 2-Year Free MaintenanceUS$ 2700 - 57900MOQ: 1 Combo
-
PLC Controlled Automatic Ammonia Nitrogen Wastewater Treatment Equipment With 304 Stainless Steel Tank 1000L/HUS$ 2700 - 57900MOQ: 1 Combo
-
Municipal Wastewater Ammonia Nitrogen Removal System for Sewage Treatment Plant 1000m3/DUS$ 2700 - 57900MOQ: 1 Combo
-
Chemical Plant Effluent Ammonia Nitrogen Wastewater Treatment Equipment for Petrochemical Industry 10m3/HUS$ 2700 - 57900MOQ: 1 Combo
-
Compact Ammonia Nitrogen Removal Equipment 316L Stainless Steel for Industrial Effluent 5-10m3/HUS$ 2700 - 57900MOQ: 1 Combo
-
Carbon Steel Skid-Mounted Ammonia Nitrogen Wastewater Treatment Unit 10m3/H With Automatic BackwashUS$ 2700 - 57900MOQ: 1 Combo
-
Multi-Effect Evaporation System for High-Salt Wastewater Treatment EquipmentUS$ 41700 - 996000MOQ: 1 Combo
-
Industrial Wastewater Treatment Equipment for High Salt, Ammonia Nitrogen & CODUS$ 41700 - 996000MOQ: 1 Combo
-
Anaerobic Tower Reactor for High-Concentration Organic Wastewater TreatmentUS$ 41700 - 996000MOQ: 1 Combo
