Compact Ammonia Nitrogen Removal Equipment 316L Stainless Steel for Industrial Effluent 5-10m3/H
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015, is a professional manufacturer specializing in advanced water treatment solutions. With a factory area of 10,000-30,000 square meters and over 200 experienced employees, we have been serving global markets including North America, Europe, Southeast Asia, and the Middle East. Our Compact Ammonia Nitrogen Removal Equipment 316L Stainless Steel is designed to efficiently treat industrial effluent with a capacity of 5-10 m³/h, offering a reliable and cost-effective solution for ammonia nitrogen pollution control. This equipment combines high corrosion resistance, compact footprint, and proven removal efficiency, making it an ideal choice for factories, chemical plants, and wastewater treatment facilities.
Key Features and Technical Specifications
- Premium 316L Stainless Steel Construction: Ensures excellent resistance to chloride corrosion and harsh chemical environments, extending equipment lifespan by up to 40% compared to standard 304 stainless steel.
- Compact Modular Design: Occupies minimal floor space (less than 3 m²) and allows easy integration into existing treatment systems. The skid-mounted structure simplifies installation and relocation.
- High Ammonia Nitrogen Removal Efficiency: Utilizes advanced biological or physicochemical processes (e.g., breakpoint chlorination, stripping, or MBBR) to achieve removal rates of ≥95% under optimal conditions, ensuring effluent meets discharge standards (e.g.,
- Automatic Operation System: Equipped with PLC-based controls and touchscreen interface, enabling real-time monitoring of pH, temperature, flow rate, and chemical dosing. Optional remote monitoring via IoT.
- Low Energy Consumption: Optimized process design reduces energy usage by 15-20% compared to conventional systems. Typical power consumption: 2.5-4.5 kW (depending on model).
- Flexible Chemical Dosing Unit: Integrated dosing pumps for sodium hypochlorite or sodium hydroxide, with adjustable feed rates to adapt to varying influent loads.
- Robust Safety Features: Includes emergency shutdown, leakage detection, and overpressure protection, complying with international safety standards.
Technical Specifications Table
| Parameter | Value |
| Model | CQ-ANSS-5-10 |
| Flow Rate | 5 – 10 m³/h |
| Inlet NH₃-N Concentration | ≤ 200 mg/L (customizable up to 500 mg/L) |
| Outlet NH₃-N Concentration | ≤ 5 mg/L (adjustable to local standards) |
| Operating Temperature | 5 – 45 °C |
| pH Range | 6.5 – 9.0 (optimal for breakpoint chlorination) |
| Material | 316L Stainless Steel (corrosion-resistant) |
| Dimensions (L×W×H) | 2.5m × 1.2m × 1.8m (approx.) |
| Weight (dry) | ~1,200 kg |
| Power Supply | 380V / 50Hz (3-phase), customizable |
Benefits to Customers
- Cost Savings: Reduced chemical consumption and lower energy bills due to optimized process control. Long service life of 316L stainless steel minimizes replacement costs.
- Compliance Assurance: Helps meet stringent environmental regulations (e.g., EPA, EU standards) for ammonia nitrogen discharge, avoiding fines and penalties.
- Easy Maintenance: Modular design with quick-release connections allows easy access to internal components. Routine cleaning and chemical refilling are straightforward.
- Scalability: Multiple units can be paralleled to handle larger flow rates (e.g., 20-40 m³/h). Custom configurations available for specific industrial sectors such as petrochemical, pharmaceutical, textile, and food processing.
- Reliable After-Sales Support: Backed by a dedicated team of 50+ engineers, providing remote troubleshooting, on-site commissioning, and spare parts supply within 48 hours for most regions.
Trust and Credibility
As a manufacturer with over 9 years of experience in environmental equipment, Qingdao Conqinphi has delivered more than 800 wastewater treatment systems worldwide. Our factory is certified under ISO9001, ISO14001, OHSAS18001, and other management systems, ensuring consistent quality and safety. We have an annual export value of USD 10-50 million, serving clients across North America, South America, Europe, Africa, and Asia. Our equipment is shipped from Qingdao Port, with flexible logistics options. We invite you to contact us for a free consultation or request a customized solution tailored to your effluent characteristics. Choose Conqinphi for reliable, efficient, and sustainable ammonia nitrogen removal.
Frequently Asked Questions (FAQ)
-
Q: What is the typical ammonia nitrogen removal efficiency of this equipment?
A: Under optimal operating conditions (pH 7-8, temperature 20-30°C, proper chemical dosing), the removal efficiency can reach ≥95%. For influent concentrations up to 200 mg/L, the effluent can be as low as 5 mg/L. We recommend a pilot test to confirm performance with your specific wastewater. -
Q: What chemicals are required for the breakpoint chlorination process?
A: Typically, sodium hypochlorite (NaClO) or chlorine gas is used as the oxidant, and sodium hydroxide (NaOH) may be needed for pH adjustment. Our equipment includes precise dosing pumps to ensure optimal chemical consumption. The exact dosage depends on the ammonia concentration and water quality. -
Q: Can this equipment handle fluctuating flow rates?
A: Yes, the system is designed to handle flow variations within the range of 4-11 m³/h. The PLC control automatically adjusts the chemical dosing and reaction time based on real-time flow and inlet concentration. For extreme fluctuations, an equalization tank is recommended upstream. -
Q: What is the expected lifespan of the 316L stainless steel components?
A: With proper maintenance and in non-extreme environments (e.g., chloride concentration below 1000 ppm), the equipment can last 15-20 years. 316L offers superior resistance to pitting and crevice corrosion compared to 304 stainless steel, especially in chloride-rich wastewater. -
Q: Is the equipment easy to install and operate?
A: Yes, the skid-mounted compact design includes all necessary piping, valves, and controls. On-site installation typically takes 1-2 days with basic utilities (electricity, water, drain). The touchscreen interface provides step-by-step instructions, and our team offers remote commissioning support. -
Q: What certifications does the equipment have?
A: Our manufacturing facility is certified under ISO9001, ISO14001, OHSAS18001, and other standards. The equipment itself can be customized to meet specific local regulations. Certificates of compliance for material (316L) and pressure vessels are available upon request. -
Q: Do you provide spare parts and after-sales service?
A: Absolutely. We maintain a comprehensive inventory of spare parts (dosing pumps, sensors, control boards) for quick delivery. Our after-sales team can provide online troubleshooting, and we offer on-site service contracts for major markets. Typical response time is within 24 hours for inquiries. -
Q: What is the minimum order quantity (MOQ) and lead time?
A: MOQ is 1 unit. Lead time is typically 25-35 working days after order confirmation and deposit, depending on customization requirements. We can also expedite orders for urgent projects with a surcharge.
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