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Help CenterPharmaceutical Grade High-Salt Wastewater Evaporator for API Production Wastewater Recovery
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015 and operating from a 10,000–30,000 m² factory in Qingdao, Shandong, is a specialized manufacturer offering the Pharmaceutical Grade High-Salt Wastewater Evaporator designed for API production wastewater recovery. This evaporator system integrates advanced MVR (Mechanical Vapor Recompression) technology with corrosion-resistant construction to handle high-salinity streams containing up to 25% salt or more. It is an ideal solution for pharmaceutical manufacturers seeking to reduce effluent volume, recover clean water, and concentrate valuable byproducts — all while meeting rigorous pharmaceutical industry standards.
With an annual export value of US$10–50 million and a workforce of 201–300 employees, Conqinphi delivers reliable, high-performance equipment to markets across North America, Europe, Southeast Asia, Africa, Oceania, and more. The evaporator is fully customizable to match specific API production conditions, ensuring optimal energy efficiency, minimal fouling, and long-term operational stability.
Core Features & Benefits
- High Salt Tolerance: Engineered to handle brine concentrations up to 25% w/w or higher, preventing scale and blockages through specialized anti-crystallization design.
- Energy-Efficient MVR Technology: Utilizes mechanical vapor recompression to recycle latent heat, achieving up to 70–80% energy savings compared to traditional multi-effect evaporation.
- Pharmaceutical-Grade Construction: All wetted parts are made from 316L stainless steel or duplex stainless steel, with optional electropolished surfaces for CIP/SIP compatibility.
- High Recovery Rate: Recovers over 95% of water from wastewater, reducing discharge volume and facilitating zero-liquid-discharge (ZLD) strategies.
- PLC + HMI Automation: Touchscreen operation with real-time monitoring, data logging, and remote control options (available upon request).
- Compact Footprint: Modular skid-mounted design minimizes installation space and allows quick integration into existing API plant layouts.
- Low Maintenance: Self-cleaning mechanisms and easy-access inspection ports reduce downtime and operational costs.
Technical Specifications (Typical Model)
| Parameter | Value |
|---|---|
| Evaporation Capacity | 500 – 5,000 L/h (customizable) |
| Feed TDS Range | 20,000 – 250,000 ppm |
| Operating Temperature | 60 – 120 °C |
| Steam Consumption (MVR) | 15 – 30 kWh/m³ (electric drive) |
| Distillate Quality | TDS |
| Power Supply | 380V/50Hz (3-phase), other voltages configurable on request |
Why Choose Conqinphi Evaporator?
Our evaporators are backed by comprehensive quality management systems certified under ISO9001, ISO14001, OHSAS18001, HACCP, and additional standards (TL900, QS9000, SA8000, etc.). The factory spans 10,000–30,000 m² and employs over 200 experienced professionals, ensuring rigorous quality control from design to shipment. With more than 9 years of environmental technology expertise, we have delivered solutions to clients in North America, Europe, the Middle East, Asia, and Africa, achieving an annual export value of US$10–50 million.
Each evaporator undergoes strict performance testing and is supplied with a comprehensive documentation package including P&ID, electrical drawings, and O&M manual. We offer customizable options such as anti-foaming systems, CIP nozzles, and automatic salt discharge to meet specific API wastewater challenges. Our after-sales support includes remote diagnostics, spare parts availability, and on-site commissioning service.
Frequently Asked Questions
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Q: What is the typical payback period for this evaporator?
A: Depending on energy costs and water savings, many clients recover the investment within 1–2 years through reduced wastewater disposal fees and water reuse. -
Q: Can the evaporator handle solvents or organic compounds in API wastewater?
A: Yes, the design can incorporate vapor-liquid separation and optional solvent recovery units. Please provide your wastewater composition for a customized solution. -
Q: What maintenance is required?
A: Routine inspection of pumps, seals, and heat transfer surfaces every 3–6 months. The self-cleaning mechanism reduces manual cleaning frequency. -
Q: Do you provide installation and training?
A: On-site commissioning and operator training are available. Detailed manuals and video tutorials are also included. -
Q: Is the evaporator suitable for high-viscosity or scaling liquids?
A: The forced circulation design and anti-scaling coatings minimize fouling. For highly viscous feeds, additional heating or dilution may be required. -
Q: What is the maximum salt concentration achievable in the concentrate?
A: Typically up to 25% – 30% w/w, but depends on salt type and solubility. We can design for higher concentration using a crystallizer stage if needed. -
Q: Can the system be integrated with existing ZLD setups?
A: Absolutely. Our evaporators are often used as the main thermal concentration step before final crystallization or drying. -
Q: What is the lead time for a custom evaporator?
A: Typical lead time ranges 8–16 weeks after design approval, depending on capacity and customization complexity.
Conqinphi’s pharmaceutical-grade high-salt wastewater evaporator represents a proven, cost-effective technology for API production wastewater recovery. Contact us today to discuss your specific wastewater parameters and receive a tailored quotation. With our strong manufacturing base, global shipping from Qingdao port, and a track record of satisfied clients across 5 continents, you can trust Conqinphi to deliver a sustainable evaporation solution.
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