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Crystallizer Equipment With Vacuum System, 100L Batch, PLC Controlled, Standard Compliant
Product Spotlights
100L batch crystallizer with integrated vacuum system for low-temperature processing; PLC controlled with HMI for automated operation and recipe management; stainless steel construction, jacketed vessel for precise temperature control; compliant with ISO, HACCP, and other international standards; customizable design; backed by a reputable manufacturer with 10+ years of experience and global export track record.
US$ 8500 - 986000
MOQ: 1 Combo
Key Specifications
Get Latest Price
Capacity:
100L (batch)
Material:
Stainless steel (304/316L optional)
Control System:
PLC with touch screen
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
60 days
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Capacity
100L (batch)
Material
Stainless steel (304/316L optional)
Control System
PLC with touch screen
Vacuum System
Integrated vacuum pump
Heating/Cooling
Jacketed for precise temperature control
Power Supply
380V/50Hz (customizable)
Dimension
1500×1200×2000 mm (approx.)
Applicable Industry
Chemical, pharmaceutical, food processing
Standard Compliance
ISO, HACCP, OHSAS18001 available upon request
Customization
Agitator type, discharge port, instrument configuration
Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents our Crystallizer Equipment with Vacuum System, 100L Batch, PLC Controlled, Standard Compliant. As a professional manufacturer established in 2015 with a factory area of 10,000–30,000 square meters and annual export value exceeding US$10 million, we combine advanced engineering with strict quality management to deliver reliable crystallization solutions for the chemical, pharmaceutical, and food industries. This 100L batch crystallizer integrates a robust vacuum system for low-temperature crystallization, a PLC control unit for automated operation, and is designed to meet international standards, ensuring consistent product quality and operational efficiency.
Our equipment is built to handle demanding crystallization processes where precise control of temperature, pressure, and agitation is critical. The vacuum system enables solvent evaporation at reduced temperatures, preserving heat-sensitive materials, while the PLC automates batch cycles, minimizes human error, and provides data logging for process validation. This crystallizer is ideal for lab-scale, pilot plant, or small-scale production use.
Key Features & Technical Specifications
- Stainless Steel Construction: Made from high-grade SS304 or 316L (optional) to resist corrosion and meet hygiene requirements.
- Vacuum System: Includes a corrosion-resistant vacuum pump and condenser, achieving vacuum levels down to 0.01 MPa (absolute) for efficient low-temperature crystallization.
- PLC Control: Siemens or Omron PLC with HMI touch screen, allowing programmable temperature ramps, agitation speed (0–300 rpm variable), vacuum setpoints, and batch recipe storage.
- Jacketed Vessel: Double-walled design with thermal fluid circulation for accurate heating/cooling, temperature range -10°C to 150°C controlled to ±0.5°C.
- Standard Compliance: Designed to meet ISO9001, HACCP, OHSAS18001, and other applicable standards; full documentation available upon request.
- Safety Features: Emergency stop, overpressure protection, high-temperature alarm, and leak detection for operator safety.
- Easy Maintenance: CIP-ready interior, quick-disconnect fittings, and accessible inspection ports.
| Parameter | Value |
|---|---|
| Working Volume | 100 L (batch) |
| Material of Construction | SS304 / SS316L (optional) |
| Max Vacuum Level | 0.01 MPa abs |
| Temperature Range | -10°C to +150°C |
| Agitation Speed | 0–300 rpm (variable speed) |
| Control System | PLC + HMI touch screen |
| Power Supply | 380V / 50Hz (other voltages optional) |
| Dimensions (L×W×H) | 1500×1200×2000 mm |
| Approx. Weight | 800 kg |
| Options | Explosion-proof motor, different agitator types (anchor, turbine, etc.), remote monitoring |
Benefits to Your Business
- Enhanced Product Quality: Precise PLC control and vacuum crystallization reduce impurities and improve crystal size distribution.
- Energy Efficiency: Vacuum operation lowers boiling points, reducing heating energy by up to 30% compared to atmospheric processes.
- Scalability: Process parameters developed on this 100L unit can be transferred to larger production crystallizers with minimal adjustments.
- Regulatory Compliance: Built to recognized standards (ISO, HACCP) and provided with material certificates and validation protocols for GMP applications.
- Reliable Support: Qingdao Conqinphi offers full after-sales service, including installation, training, and spare parts from our Qingdao port base.
Trusted by Customers Worldwide: Since 2015, we have served over 300 clients across North America, South America, Europe, Asia, and Africa. With an annual export value of US$10–50 million and a dedicated team of 201–300 professionals, we ensure on-time delivery and competitive pricing. Our factory holds certification for ISO9001, OHSAS18001, HACCP, and other management systems, reflecting our commitment to quality and safety. Each crystallizer undergoes rigorous factory testing before shipment, and we provide comprehensive technical documentation.
Choose Qingdao Conqinphi for your crystallization needs. Contact our sales team today for a customized solution, quotation, or technical consultation. We are ready to support your project from concept to production.
Frequently Asked Questions (FAQ)
-
Q: What materials can be processed in this crystallizer?
A: This equipment is suitable for aqueous and organic solutions that require crystallization under vacuum. Common applications include pharmaceutical intermediates, fine chemicals, salt recovery, and sugar derivatives. Please provide your material properties for compatibility assessment. -
Q: Can the PLC control be integrated with existing DCS or SCADA systems?
A: Yes, the PLC supports Modbus RTU/TCP, Profibus, or Ethernet IP protocols for remote monitoring and data exchange. Custom integration options are available upon request. -
Q: What is the typical batch cycle time?
A: Cycle time depends on the product and operating conditions. For many crystallization processes, a batch can range from 2 to 8 hours. Our PLC can store up to 50 preset recipes for different products. -
Q: What documentation do you provide for standard compliance?
A: We supply material certificates (EN 10204 3.1), pressure vessel calculation report, wiring diagram, operation manual, and factory test certificate. Additional documentation (IQ/OQ protocols, calibration certificates) can be provided as needed. -
Q: Is explosion-proof design available?
A: Yes, an explosion-proof version with ATEX or IECEx certified components (motor, sensors, junction boxes) is optional for use with flammable solvents. -
Q: How long is the warranty and what after-sales support do you offer?
A: We offer a standard 12-month warranty from shipment date. After-sales support includes remote troubleshooting, spare parts supply, and optional on-site service by our engineers. We also provide training at your facility or via video. -
Q: What are the shipping terms and lead time?
A: Typically ex-works Qingdao, Incoterms 2020. Lead time is 30–45 days after order confirmation. For urgent requests, expedited production can be arranged with advance notice. -
Q: Can you customize the crystallizer for a specific application?
A: Absolutely. We offer customization of vessel size, material, vacuum pump type, agitator design, and instrumentation. Contact us with your process requirements for a tailored solution.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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