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Help Center304 Stainless Steel Crystallizer Equipment, PLC Control, 1000L Capacity, 380V 3 Phase
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Qingdao Conqinphi Environmental Technology Group Co., Ltd. is pleased to introduce our 304 Stainless Steel Crystallizer Equipment, engineered for high-efficiency crystallization processes in demanding industrial environments. With a generous 1000L working capacity and advanced PLC control, this crystallizer ensures precise temperature regulation and repeatable batch performance. Designed to meet rigorous hygienic and quality standards, our crystallizer supports a wide range of applications including chemical synthesis, pharmaceutical intermediates, and specialty food ingredients. The robust 304 stainless steel construction guarantees excellent corrosion resistance and long service life, making it a reliable investment for your production line.
| Parameter | Specification |
|---|---|
| Material | 304 Stainless Steel (SUS304) |
| Working Capacity | 1000 Liters |
| Control System | PLC with Touch Screen HMI (Siemens or Mitsubishi optional) |
| Power Supply | 380V, 3 Phase, 50/60Hz |
| Heating / Cooling | Jacketed for steam heating or chilled water cooling (customizable) |
| Agitation | Top-entry anchor or turbine type (choose based on viscosity) |
| Operating Pressure | Atmospheric or up to 0.5 MPa (optional) |
| Certifications | Compliant with ISO9001, ISO14000, OHSAS18001, and other standards (certificates available upon request) |
Key Features & Benefits:
- Superior Corrosion Resistance: 304 stainless steel wetted parts resist acids, alkalis, and chlorides, ideal for aggressive media.
- Precise Process Control: PLC-based automation enables pre-programmed temperature ramps, pH adjustments, and seeding sequences for consistent crystal quality.
- Energy Efficiency: Optimized jacket design reduces heat transfer losses, lowering operational costs by up to 15% compared to conventional designs.
- Easy Cleaning & Maintenance: Smooth internal surfaces with no dead zones facilitate CIP (Clean-in-Place) and reduce downtime between batches.
- Scalable Design: From laboratory 50L to industrial 5000L, the same platform can be customized to match your production scale.
- Safety Compliance: Equipped with pressure relief valves, emergency stop, and explosion-proof motor options (ATEX available on request).
- Global Voltage Compatibility: 380V 3-phase power is common worldwide; alternative voltage configurations (e.g., 415V, 440V) can be supplied.
- Data Logging: PLC records all process parameters (temperature, pressure, agitation speed) for batch traceability and quality audits.
Tailored to Your Process: Every crystallization application is unique. Our engineering team works closely with clients to customize parameters such as:
- Jacket type (dimple, half-pipe, or full-coil)
- Agitator speed range (fixed or variable frequency drive)
- Nozzle arrangement for inlet/outlet, sampling, and level sensors
- Integration with existing upstream/downstream equipment
About Qingdao Conqinphi Environmental Technology Group Co., Ltd.
Established in 2015, we operate a state-of-the-art manufacturing facility spanning 10,000–30,000 square meters with a dedicated workforce of 200–300 professionals. Our annual export value exceeds US$10–50 million, serving global markets across North America, Europe, Southeast Asia, Africa, and the Middle East. We hold multiple management system certifications including ISO9001, ISO14000, OHSAS18001, and have experience complying with HACCP, TL900, and other industry-specific standards. All equipment is thoroughly inspected at our Qingdao port before shipment, ensuring you receive a fully functional, ready-to-install crystallizer. We also provide comprehensive after-sales support, including remote commissioning, on-site training, and spare parts supply within 48 hours. Choose Conqinphi for reliable, high-performance crystallization solutions backed by a proven track record in over 30 countries.
Frequently Asked Questions (FAQ)
-
Q: What is the typical lead time for this 1000L crystallizer?
A: Standard production takes 30–45 working days. Customized units may require 50–60 days. We can expedite urgent orders upon request. -
Q: Can the PLC control system be integrated with our existing SCADA?
A: Yes, our PLC supports Modbus RTU, Profibus, and Ethernet/IP protocols. Integration can be arranged during commissioning. -
Q: What is the maximum operating temperature for 304 stainless steel?
A: 304 SS is suitable for temperatures up to 870°C (intermittent) and 925°C (continuous) in oxidizing environments. For crystallization processes below 200°C, it performs excellently. -
Q: Do you provide installation service overseas?
A: Yes, we offer on-site installation supervision and training by our experienced engineers. Travel and accommodation costs are quoted separately. -
Q: Is the equipment ASME certified?
A: While we can design to ASME standards upon request, our standard vessels are manufactured to GB150 (Chinese pressure vessel code). Third-party inspection by DNV, BV, or SGS is available at extra cost. -
Q: What cleaning method is recommended for this crystallizer?
A: We recommend CIP (Clean-in-Place) using hot water, mild alkaline, or acidic solutions. The smooth internal finish and absence of crevices make cleaning efficient. -
Q: Can you supply the crystallizer with an explosion-proof motor?
A: Yes, explosion-proof motors (Ex d IIB T4) are optional. Please advise your zone classification for proper specification. -
Q: What warranty do you offer?
A: We provide a 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranties are negotiable.
With over 200 successful installations in the past five years, our 304 Stainless Steel Crystallizer Equipment has proven its reliability in demanding environments. Whether you need a standard 1000L unit or a fully customized system, Qingdao Conqinphi is your trusted partner. Contact our sales team today for a detailed proposal and competitive pricing.
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