Continuous Crystallizer Equipment, 5kW Heating Power, Water Cooling System, Touch Screen PLC
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a trusted manufacturer with over 10 years of experience in advanced crystallization systems. Our Continuous Crystallizer Equipment is designed to deliver precise, efficient, and automated crystallization for a wide range of industries including pharmaceuticals, fine chemicals, and food processing. With a powerful 5kW heating system, an integrated water cooling loop, and a user-friendly touch screen PLC controller, this equipment ensures consistent crystal quality, energy savings, and seamless operation. Whether you need to scale up production or improve yield, this crystallizer is engineered to meet your demanding process requirements.
Key Features & Technical Specifications
- Heating Power (5 kW): Rapid and uniform heating enables precise temperature control for dissolution and crystallization cycles. Suitable for heat-sensitive materials.
- Water Cooling System: Closed-loop water cooling provides stable and controllable cooling rates. Reduces cycle time and enhances crystal uniformity.
- Touch Screen PLC Control: Intuitive HMI with programmable logic controller (PLC) for automated process sequences. Store multiple recipes, monitor real-time data, and log batch history.
- Continuous Operation: Designed for uninterrupted production. Feed solution enters continuously and crystal slurry exits continuously, maximizing throughput.
- Robust Construction: Made from high-grade stainless steel (optional) to resist corrosion and meet sanitary standards (HACCP, ISO9001 compliant – certifications available upon request).
- Customizable Capacity: From laboratory scale to pilot and full production. Available in various diameters and lengths to suit your required throughput.
| Parameter | Specification |
|---|---|
| Heating Power | 5 kW (electric heating) |
| Cooling Method | Water cooling (closed loop) |
| Control System | PLC + 7-inch touch screen |
| Working Temperature | Up to 250°C (with appropriate media) |
| Crystallizer Material | SS304 / SS316L (optional) |
| Voltage / Frequency | 380V / 50 Hz (customizable) |
Benefits to Your Production
- Higher Yield & Purity: Precise thermal control minimizes impurities and improves crystal size distribution.
- Energy Efficient: The 5kW heater is coupled with insulation and efficient heat exchange to reduce energy consumption.
- Reduced Labor: Full automation with PLC reduces manual intervention – one operator can manage multiple units.
- Easy Scale-up: Continuous design eliminates the need for large batch vessels, saving floor space and capital.
- Compliance Ready: Built to meet global quality standards (ISO9001, HACCP, etc.) – certificates available on request.
Why Choose Qingdao Conqinphi?
Since our founding in 2015, we have grown into a 10,000-30,000 m² factory with over 200 skilled employees. Our annual export value exceeds US$10 million, supplying to markets across North America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. We hold multiple certifications including ISO9001, ISO14000, OHSAS18001, HACCP and more, ensuring every piece of equipment meets rigorous quality and safety standards. Our Qingdao port location provides convenient logistics worldwide.
We are not just a manufacturer – we are your process partner. Our engineering team provides custom design, installation guidance, and after-sales support. When you invest in our Continuous Crystallizer, you gain reliability, performance, and a team dedicated to your success.
Frequently Asked Questions (FAQ)
-
Q: What industries is this Continuous Crystallizer suitable for?
A: It is designed for chemical, pharmaceutical, food, and fine chemical industries where continuous crystallization of organic or inorganic compounds is required. Applications include salt recovery, API purification, sugar crystallization, and more. -
Q: Can the heating power be adjusted or customized?
A: Yes, the standard is 5kW, but we can configure the heater with different power ratings (e.g., 3kW, 10kW) and voltage options according to your process needs. -
Q: How does the water cooling system work? Do I need external cooling towers?
A: The system uses a closed-loop water cooling circuit – you only need to supply cooling water (chilled water or cooling tower water) to the heat exchanger. The built-in pump and control valve regulate flow automatically. -
Q: Is the Touch Screen PLC easy to operate? Can I connect it to our SCADA system?
A: Absolutely. The HMI is intuitive with multi-language support (English, Chinese, etc.). It features standard communication protocols (Modbus, Profibus optional) for integration with plant SCADA or DCS. -
Q: What is the typical delivery time?
A: For standard models, delivery is 30-45 days after order confirmation. For custom configurations, please allow 60-90 days, depending on complexity. -
Q: Do you provide installation and training?
A: Yes, we offer on-site installation supervision and operator training (optional). Detailed manuals and video guides are also included. -
Q: What is the warranty period?
A: We offer a 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty and spare parts packages are available upon request. -
Q: Can I get a sample or pilot test before purchasing?
A: We welcome small-scale trials at our factory or using a rental unit. Please contact our sales team to discuss your specific material and process requirements.
We invite you to contact us for a quote, technical datasheet, or a virtual factory tour. Let us help you optimize your crystallization process with reliable, continuous equipment.
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