Plate Type Three Effect Evaporator for Food Industry Juice Concentration Standard Compliant
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. — a professional manufacturer since 2015, specializing in advanced evaporation solutions. Our Plate Type Three Effect Evaporator for Food Industry Juice Concentration is engineered to deliver superior performance with high thermal efficiency, low energy consumption, and strict compliance with international standards. This system is designed specifically for juice concentration processes, ensuring product quality and operational reliability. With over 200 skilled employees and a factory area of 10,000-30,000 square meters, we provide customized solutions to meet your production needs.
Key Features and Technical Specifications
- Three-Effect Design: Utilizes three stages of evaporation to maximize heat recovery, reducing steam consumption by up to 60% compared to single-effect systems.
- Plate Heat Exchanger Technology: Compact structure with high heat transfer coefficient (up to 3000 W/m²·K), ideal for heat-sensitive juices like apple, orange, and grape.
- Standard Compliant: Manufactured under rigorous quality management systems including ISO9001, HACCP, QS9000, and other certifications, ensuring food safety and process consistency.
- Customizable Evaporation Capacity: Available from 500 kg/h to 10,000 kg/h water evaporation rate, tailored to your production volume.
- PLC Automation Control: Equipped with Siemens or Mitsubishi PLC for precise temperature, pressure, and flow control, minimizing manual intervention.
- Corrosion-Resistant Materials: Standard contact parts are made of SUS304 stainless steel; optional SUS316L for high-corrosion applications.
- Easy Cleaning & Maintenance: CIP (Clean-in-Place) design reduces downtime and ensures hygiene compliance.
- Energy Saving: Integrated vapor recompression and waste heat recovery options further enhance efficiency.
- Compact Footprint: Plate-type construction saves floor space by up to 30% compared to tubular evaporators.
| Parameter | Value Range |
|---|---|
| Evaporation Capacity (kg/h) | 500 – 10,000 |
| Steam Consumption (kg steam/kg water) | 0.35 – 0.45 (for 3-effect) |
| Operating Temperature (°C) | 60 – 90 (adjustable) |
| Concentration Output (Brix) | Up to 70° Brix (depending on juice type) |
| Heating Surface Area per Effect (m²) | 10 – 100 (customizable) |
| Power Consumption (kW) | 5 – 50 (pumps & control) |
Benefits for Your Juice Concentration Process
- Higher Product Quality: Low evaporation temperature (60-70°C) preserves natural flavor, color, and nutrients of juices, preventing thermal degradation.
- Reduced Operating Costs: Three-effect heat recovery cuts steam usage by 50-60%, while intelligent control optimizes energy consumption.
- Enhanced Productivity: Continuous operation with automatic CIP reduces cleaning time; high evaporation rates increase throughput.
- Reliable Compliance: Built to meet HACCP and GMP standards; all materials are food-grade, ensuring safe final products for export markets.
- Flexibility: Suitable for a wide variety of fruit and vegetable juices, including pulpy or high-viscosity products.
Trusted by Global Customers
Since 2015, Qingdao Conqinphi has served clients across North America, South America, Eastern Europe, Southeast Asia, Africa, and more, with annual export value exceeding US$10 million. Our factory, spanning 10,000-30,000 square meters, operates with 201-300 experienced employees, ensuring stringent quality control from design to delivery. We hold multiple certifications such as HACCP, ISO9001, TL900, SA8000, and OHSAS18001, reflecting our commitment to excellence and safety. Choose our Plate Type Three Effect Evaporator — a reliable solution that combines advanced engineering, energy efficiency, and full compliance with international standards. Contact us today to discuss your specific requirements and request a customized proposal.
Frequently Asked Questions (FAQ)
-
Q: What is the typical evaporation capacity of this evaporator?
A: The standard capacity ranges from 500 kg/h to 10,000 kg/h water evaporation, but we can customize it based on your specific production needs. -
Q: Can this system handle high-viscosity juices like mango or banana?
A: Yes, the plate-type design with special channel configurations can handle viscous fluids. We recommend providing juice properties for optimal design. -
Q: What certifications does this evaporator comply with?
A: It is manufactured under ISO9001, HACCP, QS9000, and other relevant standards. Specific certifications for your market can be provided upon request. -
Q: How much energy can be saved compared to a single-effect evaporator?
A: A three-effect evaporator typically saves 50-60% steam consumption, and with optional heat recovery, even more. -
Q: Is the control system user-friendly for operators?
A: Yes, the PLC-based interface with touch screen provides real-time data and alarm functions, making operation simple after basic training. -
Q: What materials are in contact with the juice?
A: Standard material is SUS304 stainless steel. For acidic or corrosive juices, SUS316L is available on request. -
Q: How long is the delivery time?
A: Typical lead time is 30-45 days after order confirmation, depending on customization level. -
Q: Do you provide installation and commissioning services?
A: Yes, we offer on-site installation guidance and commissioning support; remote assistance is also available.
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